16M Series 3 and 18M Series 3 Motor Graders Machine Systems Caterpillar


Articulation Cylinder - Remove and Install

Usage:

18M3 E9W

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
A  311-1362  Vacuum Cap 

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.


------ WARNING! ------

Personal injury can result from the sudden release of high pressure oil.

Be sure the engine has been shut off for a minimum of five minutes to ensure that the accumulator pressure is zero.

The accumulator is filled with dry nitrogen. Do not loosen or remove the valve or the cap from the top of the accumulator.



NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


Note: Inspect the O-ring seals. Replace the O-ring seals that are worn or damaged.

  1. Release the system pressure.

  2. Connect the steering frame lock.


    Illustration 1g01368952

  3. Install Tooling (A) onto the hydraulic tank. Attach an air supply hose onto Tooling (A). Apply 138 kPa (20 psi). This procedure will pull a vacuum on the hydraulic system.


    Illustration 2g01380117

  4. Disconnect hose assembly (1). Disconnect fitting (2).


    Illustration 3g01380124

  5. Attach a suitable lifting device onto articulation cylinder (3). The weight of articulation cylinder (3) is approximately 54 kg (120 lb). Remove bolt (4). Remove pin assembly (5).


    Illustration 4g01380166

  6. Remove cotter pin (6). Remove pin assembly (7). Remove articulation cylinder (3).

Disassembly and Assembly Information

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
127-4904  Hydraulic Cylinder Repair Stand 
1P-0510  Driver Gp 
195-4609  Seal Pick 
1P-0808  Multipurpose Grease 

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.




Illustration 5g01380239

(1) Torque for bolt ... 1800 ± 200 N·m (1328 ± 148 lb ft)

(1) Use a 46 mm socket in order to tighten bolt (1).

(2) Lubricate sealing lips with a thin covering of the lubricant that is being sealed.

Note: Lubricate the threads with Tooling (F) and torque head (3) to 600 ± 130 N·m (440 ± 95 lb ft).

Installation Procedure

Table 3
Required Tools 
Tool  Part Number  Part Description  Qty 
A  311-1362  Vacuum Cap 


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 6g01380124


    Illustration 7g01380166

  1. Use a suitable lifting device in order to install articulation cylinder (3). The weight of articulation cylinder (3) is approximately 54 kg (120 lb). Install pin assembly (5). Install bolt (4).

  2. Install pin assembly (7). Install cotter pin (6).


    Illustration 8g01380117

  3. Connect fitting (2). Connect hose assembly (1).


    Illustration 9g01368952

  4. Remove Tooling (A).

  5. Disconnect the steering frame lock.

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