PRODUCT SUPPORT PROGRAM FOR POSSIBLY REPLACING THE DEF FILL VALVE AND/OR REPLACING THE DEF PURGE VALVE ON CERTAIN RETROFIT SELECTIVE CATALYTIC REDUCTION SYSTEMS, 3512E, AND 3516E MARINE ENGINES, C175-20 LOCOMOTIVE ENGINES, AND C280-16 MARINE ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR POSSIBLY REPLACING THE DEF FILL VALVE AND/OR REPLACING THE DEF PURGE VALVE ON CERTAIN RETROFIT SELECTIVE CATALYTIC REDUCTION SYSTEMS, 3512E, AND 3516E MARINE ENGINES, C175-20 LOCOMOTIVE ENGINES, AND C280-16 MARINE ENGINES

Usage:

TEBE7379-01

23Apr2018
(Revised 28Jun2018)


U-237
O-321

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR POSSIBLY REPLACING THE DEF FILL VALVE AND/OR REPLACING THE DEF PURGE VALVE ON CERTAIN RETROFIT SELECTIVE CATALYTIC REDUCTION SYSTEMS, 3512E, AND 3516E MARINE ENGINES, C175-20 LOCOMOTIVE ENGINES, AND C280-16 MARINE ENGINES

1058 1088 108U
PS45856
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45856" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 23Apr2018 Service Letter. Changes have been made to the Affected Product, Action Required, and Rework Procedure.


TERMINATION DATE

30Apr2020

PROBLEM

The existing DEF fill valve and/or DEF purge valve may fail to close on certain Retrofit Selective Catalytic Reduction Systems, 3512E, and 3516E Marine Engines, C175-20 Locomotive Engines, and C280-16 Marine Engines. If the valve fails it can cause the DEF tank to over fill.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
AFTERTREAT-SCR EH600047-00049, 52-53

EH900010-00017, 29-34, 40, 43-44
*******Group  2*******
3516E HD  MRC00200-00202, 209, 211, 213-214, 220, 223-224
*******Group  3*******
3512E HD  MR800200, 202
3516E HD MRC00205-00206, 208, 225-227

MRN00200
C175-20  R4F00120-00131
C280-16  R4M00100-00101, 104, 111
*******Group  4*******
3516E  MD500200-00201
3516E HD  MRC00203-00204, 210, 212, 215-219, 221-222
C175-20  R4F00100-00119

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 4770474 VALVE GP-SOL
1 5223955 VALVE GP-SOL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 22% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 5223955 VALVE GP-SOL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 11% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
1 4770474 VALVE GP-SOL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 11% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 4*******
1 4770474 VALVE GP-SOL
1 5223955 VALVE GP-SOL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 11% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to attached the Rework Procedure.

Inspect and replace valves in accordance with group number.
Image1
Image2

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-5000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-5000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-5000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 3

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-5000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 4



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


Group Number 2  
 
Replace the 376-7737 with 522-3955. Installation torque is 73.21 +/- 10.00 Nm (54.00 +/- 7.38 lb-ft).
 
 
Group Number 3  
 
Check the date code of the 477-0474 Solenoid Valve. If date code is U3416, U3516, U3616, or U3716, replace with same part. Installation torque is 130.15 +/- 10.00Nm (95.55 +/- 7.38 lb-ft).
 
 
Group Number 1   Group Number 4  
 
Check the date code of the 477-0474 Solenoid Valve. If date code is U3416, U3516, U3616, or U3716, replace with same part. Installation torque is 130.15 +/- 10.00Nm (95.55 +/-7.38 lb-ft).

Replace the 376-7737 with 522-3955. Installation torque is 73.21 +/- 10.00 Nm (54.00 +/- 7.38 lb-ft).
 
 

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