PRODUCT SUPPORT PROGRAM FOR REPLACING THE 516-9693 CYLINDER LINER ON CERTAIN C18 MARINE ENGINES Caterpillar

PRODUCT SUPPORT PROGRAM FOR REPLACING THE 516-9693 CYLINDER LINER ON CERTAIN C18 MARINE ENGINES

Usage:

TEBE7303-01

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13Feb2018

(Revised 27Mar2018)

U-87

D-81

O-82

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Before/After	PRODUCT SUPPORT PROGRAM FOR REPLACING THE 516-9693 CYLINDER LINER ON CERTAIN C18 MARINE ENGINES
1216		PS45798

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NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45798" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

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NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

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NOTE:	This Revised Service Letter replaces the 13Feb2018 Service Letter. Changes have been made to the Parts Needed, and Affected Product.

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TERMINATION DATE

29Feb2020

PROBLEM

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The existing 516-9693 Liner can crack on certain C18 Marine Engines. If the existing liner cracks, it can cause the engine oil and coolant to mix.

AFFECTED PRODUCT

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Model	Identification Number
C18	JLE05776, 5778, 5780, 5782, 5784, 5787, 5796-5797, 5801, 5810, 5812, 5818, 5823, 5839, 5841, 5843, 5845-5848, 5851, 5853, 5859, 5869-5870, 5873, 5877, 5882-5883, 5885-5886, 5889-5894, 5896-5900, 5902-5904, 5906-5910, 5912-5913, 5915, 5917, 5920-5922, 5927, 5936, 5939-5940, 5944-5945, 5948, 5954-5965, 5967-5968, 5970-5971, 5974-5975, 5978-5988

PARTS NEEDED

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Qty	Part Number	Description
1	1S9540	DOWEL (as required)
24	3E6772	SEAL-WATER
2	3S9643	SEAL-LIP TYPE
1	4N0699	GASKET
1	4N1650	DOWEL (as required)
26	5H1504	WASHER-HARD
2	5P0840	SEAL-O-RING
1	6I1055	DOWEL (as required)
6	8S9191	BOLT
6	9L5854	BAND-FILLER
6	9X7317	SEAL-FUEL SYSTEM
10	1241854	BOLT-12 POINT HD
16	1241855	BOLT-12 PT HEAD
6	1299452	GASKET-EXH MANF
1	1422329	SEAL-DRAINBACK
6	1515925	BOLT-OIL JET (as required)
6	1550809	SEAL-LINER
12	1552793	SEAL-LINER
1	1674407	SEAL-O-RING
24	2133217	BOLT
1	2271204	GASKET
6	2303728	SEAL-FUEL SYSTEM
6	2303775	SEAL-FUEL SYSTEM
6	2465659	RING-PISTON-OIL
6	2613450	BEARING-ROD (as required)
6	3201545	TUBE AS.-OIL JET (as required)
6	3445153	RING-PISTON
2	3450412	GASKET
6	3492568	RING-PISTON-TOP
1	3590908	GASKET-CYL HEAD
6	5560701	LINER-CYLINDER
1	LOCTITE	Loctite 5923 Aviation Sealant (as required)
1	OIL_BULK	45L DEO (as required)
1	VCI_OIL	VCI listed in SEHS9031 (as required)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

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Replace the existing cylinder liners with the 556-0701 Cylinder Liners. Refer to Disassembly and Assembly, RENR2389.

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SERVICE CLAIM ALLOWANCES

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
0-500 hrs, 0-24 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%