Usage:
19Mar2018 |
E500
E512
Z850
Containment - Before/After (Limited distribution) | PRODUCT SUPPORT PROGRAM FOR REPLACING THE 516-9693 CYLINDER LINERS ON CERTAIN C18 INDUSTRIAL ENGINES |
|
1216 | PS90860 |
NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
NOTE: | This Containment Program can be administered either before or after a failure occurs. In either case the decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim. |
NOTE: | When reporting the repair, use "PS90860" as the Part Number and "7777" as the Group Number. If administered before failure, use "56" as Warranty Claim Description and "T" as the SIMS Description Code. If administered after failure, use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
TERMINATION DATE |
31Mar2020 |
PROBLEM
The existing 516-9693 Cylinder Liners can crack on certain C18 Industrial Engines. If the existing liner cracks, it can cause the oil and coolant to mix. |
AFFECTED PRODUCT
Model | Identification Number |
C18 | WRH09563-09564, 9570-9571, 9575-9576, 9585-9586, 9593, 9595, 9645, 9934, 9936-9937, 9940-9944, 9946, 9948, 9950-9952, 9959-9963, 10044 |
PARTS NEEDED
Qty |
Part Number | Description |
2 | 1R1808 | FILTER-LUBE |
1 | 1S4295 | GASKET-TURBO |
1 | 1S9540 | DOWEL |
24 | 3E6772 | SEAL-WATER |
2 | 3S9643 | SEAL-LIP TYPE |
1 | 4N0699 | GASKET |
1 | 4N1650 | DOWEL |
26 | 5H1504 | WASHER-HARD |
1 | 5P0840 | SEAL-O-RING |
1 | 6I1055 | DOWEL |
1 | 6V3250 | SEAL-O-RING |
1 | 6V5063 | SEAL-O-RING |
1 | 6V6609 | SEAL-O-RING |
1 | 8C3089 | SEAL-O-RING |
1 | 9S8009 | PLUG-LD STOR |
6 | 9X7317 | SEAL-FUEL SYSTEM |
1 | 1013125 | GASKET |
2 | 1090077 | SEAL-O-RING |
1 | 1142687 | SEAL-O-RING |
10 | 1241854 | BOLT-12 POINT HD |
16 | 1241855 | BOLT-12 PT HEAD |
1 | 1250434 | SEAL-INTEGRAL |
1 | 1262702 | SEAL-INTEGRAL |
1 | 1264935 | SEAL-INTEGRAL |
6 | 1299452 | GASKET-EXH MANF |
1 | 1422329 | SEAL-DRAINBACK |
6 | 1550809 | SEAL-LINER |
12 | 1552793 | SEAL-LINER |
1 | 1674407 | SEAL-O-RING |
2 | 1714358 | SEAL-O-RING |
6 | 1948124 | SLEEVE AS |
1 | 1986068 | SEAL-INTEGRAL |
24 | 2133217 | BOLT |
6 | 2239159 | RING-PISTON |
1 | 2271204 | GASKET |
6 | 2303728 | SEAL-FUEL SYSTEM |
6 | 2303775 | SEAL-FUEL SYSTEM |
6 | 2382707 | RING-PISTON |
1 | 2385081 | SEAL-O-RING-STOR |
6 | 2465659 | RING-PISTON-OIL |
6 | 2613450 | BEARING-ROD |
1 | 2918145 | SEAL-O-RING-STOR |
1 | 3411429 | SEAL-PIP |
1 | 3590908 | GASKET-CYL HEAD |
6 | 5560701 | LINER-CYLINDER |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 31% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
Replace the existing cylinder liners with 556-0701 Liners. Refer to Disassembly and Assembly, RENR8630. |
SERVICE CLAIM ALLOWANCES
0-24 mo |
NOTE: This is a 38.0-hour job | ||||||
Note: This is a 38.0 hour job to include these aspects of the repair: - removal and installation - disassembly and assembly - dyno testing after the repair |
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |