2014/06/23 Caterpillar


Procedure to Rework the Machine Automation System Wiring Harness on Certain R3000H Load Haul Dump Machines {1408}

Usage:

R3000H RCM
Load Haul Dump:
R3000H (S/N: RCM1-UP)

Description of Change: A procedure to rework the Machine Automation System (MAS) wiring harness is now available. The procedure to rework the Machine Automation System (MAS) wiring harness ensures that the harness is compatible with R2900G components.

Adaptable To: The procedure to rework the Machine Automation System (MAS) wiring harness is effective in production with, and adaptable to the following machines.

Table 1
Machine     Effective With     Adaptable To    
R3000H     S/N:RCM112-UP     S/N:RCM1-111    
Refer to the following procedure in order to rework the Machine Automation System (MAS) wiring harness.

Procedure to Install Loop Wiring

Table 2
Required Tools    
Part Number     Description    
121-9588     Wire Removal Tool    

Table 3
Required Parts    
Qty     Part Number     Description    
4     8T-8730     Connector Socket    
100 mm (4.0 inch)     -     Electrical Wire (16G Brown)    

100 mm (4.0 inch)    
-     Electrical Wire (16G Gray)    



    Illustration 1g03670876

    (1) Electrical Wire (16G Brown)

    (2) Electrical Wire (16G Gray)

    (3) 8T-8730 Connector Socket

    (A) 100 mm (4.0 inch)

  1. Manufacture two wires (1) and (2). Refer to Illustration 1.

  1. Apply Lanotec Type A general-purpose lanolin grease to four 8T-8730 Connector Sockets (3) .



    Illustration 2g03670896

    Top view of the transmission

    (4) 361-8451 Wiring Harness

    (5) Connector (40 Pin)

  1. Disconnect connector (5) .



    Illustration 3g03670903

    (B) Pin 2

    (C) Pin 16

    (D) Pin 11

    (E) Pin 25

  1. Install the brown electrical wire (1) from Pin 16 (C) to Pin 25 (E) using the 121-9588 Wire Removal Tool .

  1. Install the gray electrical wire (2) from Pin 2 (B) to Pin 11 (D) using the 121-9588 Wire Removal Tool .

  1. Connect connector (5). Refer to Illustration 2.

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