PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL RAIL AND COMPONENTS ON CERTAIN 3512E PETROLEUM ENGINES, AND SPF743 TRAILER MOUNTED PUMPERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL RAIL AND COMPONENTS ON CERTAIN 3512E PETROLEUM ENGINES, AND SPF743 TRAILER MOUNTED PUMPERS

Usage:

TEBE6489-01

08Nov2017
(Revised 31Jan2018)


U-611

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL RAIL AND COMPONENTS ON CERTAIN 3512E PETROLEUM ENGINES, AND SPF743 TRAILER MOUNTED PUMPERS

1251 1254
PS45674
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45674" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 08Nov2017 Service Letter. Changes have been made to the Affected Product.


TERMINATION DATE

30Nov2019

PROBLEM

Setting lash on engine was difficult on the RH side and on cylinder number 12 on certain 3512E Petroleum Engines, and SPF743 Trailer Mounted Pumpers. The micrometer interfered with cooling circuit fuel lines. Cylinder number 12 fuel manifold interfered completely and had to be removed to install tool.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
3512E  BZ300105-00112
*******Group  2*******
3512 HD SK300102-00111

SK500107
SPF743  MLX00101, 103-107

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
24 2287089 SEAL-O-RING-ORFS
12 4950458 TUBE AS-FUEL
1 5280374 ADAPTER-F MANF
1 5282445 TUBE AS-FUEL
1 5282446 TUBE AS-FUEL
1 5282447 TUBE AS-FUEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 6V8715 ADAPTER-STR
25 2287089 SEAL-O-RING-ORFS
1 2385081 SEAL-O-RING-STOR
12 4950458 TUBE AS-FUEL
1 5280374 ADAPTER-F MANF
1 5282453 LINE AS-HYBRID
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Replace the RH fuel line 471-9664 with 495-0458 and replace 3996241/">399-6241 regulator manifold with 528-0374. Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-12000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 10.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-12000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 10.0-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


Group Number 2  
 
Remove all 12 477-9664 Fuel lines and the 3996241/">399-6241 Fuel Regulator
Image1.1.1
 
Install 12 new 495-0458 Fuel Lines, replace any 228-7089 O-rings that may appear damaged, and a new 528-0374 Fuel Regulator
Image1.2.1
 
Remove 330-9721, 330-9772, and 435-2781 lines located at the left front of the engine
Image1.3.1
 
Install 6V-8715, 238-5081, and 528-2453 lines
Image1.4.1
 
 
Group Number 1  
 
Remove 460-0149, 399-0779, 399-0781, 3996241 and 12 471-9664
Image2.1.1
 
Install a 528-2447, 528-2446, 528-2445, 528-0374, and 12 495-0458 and replace any 228-7089 O-rings that may appear damaged.
Image2.2.1
 
 

Caterpillar Information System:

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