794 AC Off-Highway Truck Systems Caterpillar


Hoist Cylinder

Usage:

794 AC MN5


Illustration 1g03714556
Typical view of a hoist cylinder
(1) Second stage rod assembly
(2) First stage rod assembly
(3) Body assembly


Illustration 2g03714564
View of area (A)
( 4) Extend port
(5) Retract port


Illustration 3g03734865
Cross section of a typical hoist cylinder
(1) Body assembly
(2) Drain orifice in first stage rod assembly
(3) Cylinder piston
(4) Three orifices in second stage rod assembly
(5) Chamber between first stage rod assembly and the body assembly
(6) First stage rod assembly
(7) Chamber between first stage rod assembly and second stage rod assembly
(8) Second stage rod assembly
(9) Cylinder head assembly
(10) Extend port
(11) Retract port
(12) Chamber in the head end of the body assembly
(13) Retainer ring
(14) Snap ring

Raising the Truck Body



Illustration 4g03735066
Hoist cylinder retracted


Illustration 5g03735098
Hoist cylinder with stage one extended

Two hydraulic cylinders are used to raise the truck body. When the hoist control is held in the RAISE position, the pump oil extends the two-stage cylinders to the dump position.

The hoist cylinders raise the truck body in two stages. The pump oil flows into the cylinder assembly through port (10). The oil flows through a tube in second stage rod assembly (8) into chamber (12) in the head end of body assembly (1). The pressure of the pump oil in chamber (12) moves body assembly (1). The cylinder moves upward until cylinder head assembly (9) contacts the lip on the end of first stage rod assembly (6).

As body assembly (1) moves, hydraulic oil that is in chamber (5) flows through orifices (2) and orifices (4). The hydraulic oil flows into the center of second stage rod assembly (8). The hydraulic oil flows through internal passages to port (11). The hydraulic oil flows through the port to the hoist valve, and to the tank.



Illustration 6g03735318
Hoist cylinder with stage one and stage two extended

When cylinder head assembly (9) reaches a lip on the end of first stage rod assembly (6), first stage rod assembly (6) is pushed down by the oil in chamber (12). The cylinder extends until cylinder piston (3) contacts the end of first stage rod assembly (6).

Lowering the Truck Body



Illustration 7g03735387

Move the hoist control to the LOWER position or to the FLOAT position in order to lower the truck body to the truck frame. In the LOWER position, the pressure from the hydraulic oil and the weight of the truck body lowers body assembly (1) and second stage rod (8) followed by the first stage rod (6) retraction.



Illustration 8g03735425

Move the hoist control to the LOWER position. The truck body is lowered when the pump oil flows through port (11) into the internal space in second stage rod assembly (8). The hydraulic oil fills the space and flows through orifices (1). The second stage rod (8) will retract first, followed by the first stage rod (6) retraction.



Illustration 9g03735450

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