PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER CORE ON CERTAIN 3512C HD LOCOMOTIVE ENGINES
Usage:
TEBE4301-01
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| 15Jun2016 |
| (Revised 30Jun2016) |
D-275
O-274
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| Before/After | PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER CORE ON CERTAIN 3512C HD LOCOMOTIVE ENGINES |
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| 1063 | PS45118 |
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| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45118" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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| NOTE: | This Revised Service Letter replaces the 15Jun2016 Service Letter. A change has been made to the Service Claim Allowances. |
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TERMINATION DATE |
| 30Jun2018 |
PROBLEM
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| The existing aftercooler core can leak on certain 3512C HD Locomotive Engines. If the existing aftercooler core fails it can/will result in low coolant levels in the locomotive and/or engine hydraulic lock. |
AFFECTED PRODUCT
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| Model | Identification Number |
| 3512C HD | F2X00262-00265, 268-271, 274-275, 280-283, 285-287 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 4 | 0L1143 | BOLT |
| 2 | 0L1329 | BOLT |
| 4 | 0L1351 | BOLT |
| 4 | 0L1352 | BOLT |
| 5 | 0L2070 | BOLT |
| 9 | 0S1571 | BOLT-HEX HEAD |
| 1 | 0S1590 | BOLT |
| 6 | 0S1594 | BOLT |
| 1 | 0S1595 | BOLT |
| 2 | 0S1619 | BOLT |
| 2 | 0T0055 | BOLT |
| 24 | 0T0065 | BOLT |
| 1 | 0T0573 | BOLT |
| 18 | 1A2029 | BOLT |
| 8 | 1F7958 | NUT-FULL |
| 10 | 1U2812 | SPACER |
| 4 | 1W4658 | CLAMP-V-BAND |
| 8 | 2B0947 | BOLT |
| 16 | 2K4973 | LOCKNUT |
| 24 | 3B1915 | BOLT |
| 4 | 3K0360 | SEAL-O-RING |
| 1 | 3P6061 | GASKET |
| 2 | 3V3308 | WASHER-HARD |
| 1 | 4F7387 | SEAL-O-RING |
| 1 | 4N1320 | GASKET-ADAPTER |
| 6 | 4P3563 | CLAMP AS |
| 3 | 4P5085 | COVER |
| 1 | 4S5719 | SPACER |
| 12 | 4S5898 | SEAL-O-RING |
| 4 | 5B0841 | BOLT |
| 2 | 5B2638 | BOLT |
| 1 | 5B4399 | SEAL-O RING |
| 6 | 5H8848 | SEAL-O RING |
| 46 | 5M2894 | WASHER-HARD |
| 10 | 5P8245 | WASHER-HARD |
| 4 | 5P8247 | WASHER-HARD |
| 2 | 6V1454 | SEAL-O-RING |
| 1 | 6V5064 | SEAL-O-RING |
| 1 | 6V5066 | SEAL-O-RING |
| 12 | 6V5101 | SEAL-O-RING |
| 4 | 6V5103 | SEAL-O-RING |
| 3 | 6V6609 | SEAL-O-RING |
| 1 | 6V9182 | ADAPTER-ELBOW |
| 1 | 6V9511 | PLUG-ORFS |
| 1 | 6V9832 | CAP-ORFS |
| 16 | 6W6672 | SPACER |
| 1 | 7D1649 | WASHER-HARD |
| 1 | 7W6492 | PLUG-NPTF |
| 4 | 8C4423 | PLUG-HD STOR |
| 25 | 8M9124 | WASHER-HARD |
| 1 | 8N0386 | FLANGE |
| 8 | 8T1919 | SEAL-O-RING |
| 3 | 8T6762 | PLUG-NPTF |
| 2 | 8T6764 | PLUG-NPTF |
| 1 | 8T6765 | PLUG-NPTF |
| 1 | 9C2741 | SPACER |
| 5 | 9L9132 | WASHER-HARD |
| 32 | 9M4594 | SPACER |
| 2 | 9S4185 | PLUG-LD STOR |
| 2 | 9S8005 | PLUG-LD STOR |
| 20 | 9S8752 | NUT-FULL |
| 84 | 9X6458 | WASHER-HARD |
| 1 | 0910081 | SPACER |
| 2 | 1097411 | SEAL-O-RING |
| 1 | 1115052 | BRACKET |
| 2 | 1223374 | ELBOW-AIR INLET |
| 1 | 1293083 | ELBOW |
| 5 | 1539963 | RING |
| 2 | 1653929 | BOLT-HEX HEAD |
| 33 | 1653931 | BOLT-HEX HEAD |
| 4 | 1674407 | SEAL-O-RING |
| 8 | 2168578 | SEAL-O-RING-STOR |
| 1 | 2301072 | GASKET |
| 10 | 2456848 | CLAMP AS |
| 4 | 2485012 | SEAL |
| 10 | 2615615 | BOLT-HEX HEAD |
| 1 | 2617957 | ADAPTER |
| 2 | 2648272 | CLAMP AS |
| 11 | 2949072 | SEAL-O-RING-ORFS |
| 1 | 3434579 | MANIFOLD-AIR INL |
| 2 | 3440079 | BELLOWS AS |
| 1 | 3452233 | FLANGE |
| 2 | 3487062 | SEAL-PIP |
| 2 | 3603680 | PLUG-HD STOR |
| 1 | 3631959 | COVER-AIR INLET |
| 1 | 3679285 | BRACKET AS |
| 1 | 3721625 | TUBE AS |
| 3 | 3735443 | ELBOW |
| 1 | 3764868 | TUBE |
| 2 | 3883917 | FLANGE |
| 3 | 3886443 | RING |
| 4 | 4346544 | CLAMP-V-BAND |
| 1 | 4460380 | ELBOW |
| 1 | 4474870 | TUBE |
| 8 | 4678183 | CLAMP |
| 1 | 4807746 | TUBE AS-WATER |
| 1 | 4807747 | TUBE AS-WATER |
| 1 | 4832090 | CORE AS-AFTCLR |
| 1 | 4853706 | SUPPORT |
| 1 | 4853707 | TUBE AS |
| 1 | 4853708 | TUBE AS |
| 1 | 4853709 | SUPPORT |
| 2 | 4900654 | BELLOWS AS |
| 2 | 4912868 | BRACKET |
| 2 | 4912870 | BRACKET |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| Refer to Special Instruction, M0068706, "Installation Procedure for the Aftercooler on Certain 3512C Locomotive Engines". |
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SERVICE CLAIM ALLOWANCES
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0-80 mo |
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| NOTE: This is a 40.0-hour job | ||||||
| Reasonable Travel Time and Mileage is allowed. |
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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