PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TURBOCHARGER WATER AND OIL LINES ON CERTAIN PMG3516, AND PMG3516B POWER MODULES Caterpillar

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TURBOCHARGER WATER AND OIL LINES ON CERTAIN PMG3516, AND PMG3516B POWER MODULES

Usage:

TEBE4415-00

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03Jun2016

U-289

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Safety	PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TURBOCHARGER WATER AND OIL LINES ON CERTAIN PMG3516, AND PMG3516B POWER MODULES
1052 1307 1070		PI11075

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NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI11075" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI11075" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

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PROBLEM

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The turbocharger water and oil lines should be replaced on certain PMG3516, and PMG3516B Power Modules. The existing water and oil lines can fail from vibration, misalignment, or long unsupported lines may cause a crack allowing oil or coolant to leak in close proximity to hot exhaust components. A coolant or oil leak near or on hot exhaust components may, in conjunction with other factors or circumstances, result in a risk of personal injury or death.

AFFECTED PRODUCT

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Model	Identification Number
PMG3516	KAD00101-00102, 111-138, 145-151
PMG3516B	CFD00288-00300

PARTS NEEDED

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Qty	Part Number	Description
2	3P2001	ADAPTER-ELBOW
1	5P7540	CONNECTOR
3	6S5693	ADAPTER-TEE
8	6V6609	SEAL-O-RING
1	6V8626	ADAPTER-ELBOW
1	6V8642	ADAPTER-STR
1	6V9809	ADAPTER-ELBOW
1	7J6742	CROSS-FLARED
1	8L3282	ADAPTER-STR
4	8M0505	ADAPTER-STR
1	8M0547	ADAPTER-ELBOW
2	8S4951	CAP
2	8T1887	CLIP
2	8T1888	CLIP
2	8T2530	ADAPTER-ELBOW
2	0307963	ADAPTER-ELBOW
2	0308110	ADAPTER-STR
1	0321270	ADAPTER-TEE
1	0619463	ADAPTER-STR
2	1275447	SPACER
2	1323873	ADAPTER
2	2287091	SEAL-O-RING-ORS
2	2385080	SEAL-O-RING-STOR
2	2385081	SEAL-O-RING-STOR
6	3537957	GROMMET
1	3779674	TUBE AS
4	4341468	CLIP-TOP
4	4341469	CLIP-BOTTOM
1	4926979	LINE AS-HYBRID
1	4926980	LINE AS-HYBRID
2	4926981	HOSE AS-WATER
1	4926982	HOSE AS-WATER
1	4926983	HOSE AS-WATER
1	4926984	HOSE AS-WATER
1	4926985	TUBE AS-WATER
1	4926986	TUBE AS-WATER
1	4932646	HOSE AS-OIL
1	4932647	HOSE AS-OIL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

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Replace the coolant lines with the new design. Refer to Special Instruction, M0070246 for detailed instructions on assembly of new parts.

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OWNER NOTIFICATION

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Owners in the following countries will receive the attached Owner Notification:
US
Canada
Australia
New Zealand

SERVICE CLAIM ALLOWANCES

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Caterpillar		Dealer Suggested		Customer Suggested
Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
100%	100%	0%	0%	0%	0%

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NOTE: This is a 8.0-hour job

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PARTS DISPOSITION

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Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.

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EXAMPLE COPY OF OWNER NOTIFICATION

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TURBOCHARGER WATER AND OIL LINES

MODELS INVOLVED - CERTAIN PMG3516, AND PMG3516B POWER MODULES

Dear Cat Product Owner:

The turbocharger water and oil lines needs to be replaced on the products listed below. The existing water and oil lines can fail from vibration, misalignment, or long unsupported lines may cause a crack allowing oil or coolant to leak in close proximity to hot exhaust components. A coolant or oil leak near or on hot exhaust components may, in conjunction with other factors or circumstances, result in a risk of personal injury or death. You will not be charged for the service performed.

Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated.

You may now search for open Safety Service Letters by entering your product serial number(s). Visit the SAFETY.CAT.COM website and click on the Product Safety page for more information. Please refer the dealer to their Service Letter dated 03Jun2016 when scheduling this service.

We regret the inconvenience this may cause you, and urge you to have this service performed for your safety and satisfaction.

Caterpillar Inc.

Identification #(s)

Attached to 03Jun2016 Service Letter