PRODUCT SUPPORT PROGRAM FOR REWORKING THE OIL FILL TUBE AND OIL LEVEL GAUGE ON CERTAIN C32 MARINE ENGINES
Usage:
TEBE1245-00
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| 07Apr2014 |
U-184
D-172
O-161
TM-6
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| Before/After | PRODUCT SUPPORT PROGRAM FOR REWORKING THE OIL FILL TUBE AND OIL LEVEL GAUGE ON CERTAIN C32 MARINE ENGINES |
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| 1316 1326 | PS44245 |
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| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44245" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 30Apr2016 |
PROBLEM
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| The existing oil fill tube and oil level gauge are in a location that makes it difficult to service on certain C32 Marine Engines. |
AFFECTED PRODUCT
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| Model | Identification Number |
| C32 | RSD00102-00107 SDN00115, 117-118, 122, 138, 140, 142, 144, 149, 151, 154, 158 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 2 | 0S1594 | BOLT |
| 4 | 3B1915 | BOLT |
| 1 | 5L4504 | CLIP |
| 3 | 5M2894 | WASHER-HARD |
| 1 | 5P9299 | CLIP-LOOP |
| 2 | 9S8752 | NUT-FULL |
| 5 | 9X6458 | WASHER-HARD |
| 1 | 1185068 | SEAL-O-RING |
| 1 | 2395572 | SEAL-INTEGRAL |
| 1 | 4310760 | TUBE AS-OIL |
| 1 | 4311408 | BRACKET |
| 1 | 4322097 | GAUGE AS |
| 1 | 4322330 | GUIDE AS-GAGE |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| Refer to the attached Rework Procedure. |
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SERVICE CLAIM ALLOWANCES
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0-12 mo |
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| NOTE: This is a 2.0-hour job | ||||||
| Travel will only be authorized for one engine for multiple engines being reworked in a boat. Please reference the other engine serial numbers in the claim story. There is a $30 miscellaneous allowance for purchase of paint to match the engine. |
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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| Before completing the attached Rework Procedure, please review the safety actions in the Operation and Maintenance Manual for the engine. Step 1: Remove the existing oil fill tube and oil gauge guide assembly from the engine. Step 2: Install 431-1408 Bracket to the engine block cover with two 3B-1915 Bolts and two 9X-6458 Washers as shown as Item 1 in Image 1.1.1. Step 3: Install the 432-2330 Guide As and 432-2097 Gauge As shown as Item 2 in Image 1.1.1. Note: The 118-5068 o-ring is required to install the 4322-2330 Guide As in the existing 386-1249 Adapter on the oil pan. Step 4: Secure the 432-2330 Guide As to the 431-1408 Bracket with a 9S-8752 Nut, 9X-6458 Washer, 5M-2894 Washer, 0S-1594 Bolt, and 5P-9299 Clip. Step 5: Install the 431-0760 Tube As with two 3B-1915 Bolts, 239-5572 Seal-Integral, and two 5M-2894 Washers shown as Item 3 in Image 1.1.1. Step 6: Secure the 431-0760 Tube to the 431-1408 Bracket with a 5L-4504 Clip, 9S-8752 Nut, 0S-1594 Bolt, and two 9X-6458 Washers. Step 7: Paint exposed surfaces of components to match engine. |
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| Image1.1.1 |
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