PRODUCT SUPPORT PROGRAM FOR REPLACING THE SEA WATER PUMP ASSEMBLY ON CERTAIN 3056, C1.5, C2.2, C4.4, AND C6.6 MARINE ENGINE Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE SEA WATER PUMP ASSEMBLY ON CERTAIN 3056, C1.5, C2.2, C4.4, AND C6.6 MARINE ENGINE

Usage:

TEBE1103-00

27May2014


U-294
A-218
D-263
O-253
TM-13

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE SEA WATER PUMP ASSEMBLY ON CERTAIN 3056, C1.5, C2.2, C4.4, AND C6.6 MARINE ENGINE

1361 1371
PS52678
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52678" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31May2016

PROBLEM

The 2053018 Seal in the sea water pump may leak on certain 3056, C1.5, C2.2, C4.4, and C6.6 Marine Engines. The seal may weep or leak water. Water can be seen dripping from the pump when the engine is running or at rest and may be found down the front of the engine or in the bilge of the vessel.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
C4.4 L1K00319-00448, 450-474, 477-488, 490-669, 671-673, 675-706, 708-724, 726-754, 756-762, 764-787, 789-795, 797-799, 801-814

S1M01252-01291, 1293-1367, 1369-1375, 1377-1380, 1382-1391, 1393-1408, 1411-1418, 1420-1457, 1459-1477, 1479-1484, 1486-1721, 1723-1733, 1735-1755, 1758-1762, 1764-1773, 1776-1785, 1787-1788, 1790-1810, 1812-1886, 1888-1899, 1901-1921, 1923-1927, 1929-1937, 1939-1950, 1953-1954, 1956-1957, 1959-1961, 1963-1967, 1969-1970, 1973-1984, 1986-1990, 1993, 1996-2079, 2082-2086, 2088-2090, 2092-2097, 2099, 2101-2103, 2105-2106, 2108-2116, 2118-2119, 2121-2124, 2126-2131, 2133-2137, 2139-2143, 2145-2215, 2217-2543, 2545-2662, 2664-2666, 2668-2678, 2680-2853, 2855, 2857-2896, 2899-2900, 2902-3307, 3309-3383, 3386-3429, 3433-3470, 3474-3608, 3610-3693, 3695-3806, 3808-3823, 3825-3874, 3876-3946, 3948, 3950-3971, 3973, 3975-3985, 3987-4001, 4004-4044, 4046, 4048-4054, 4057-4066, 4068-4070, 4072, 4075-4076, 4081-4085, 4088-4089, 4091-4094, 4096-4097, 4099-4101, 4103-4106, 4108-4116, 4118-4121, 4123-4124, 4126-4128, 4130-4141, 4143-4147, 4149-4169, 4171-4172, 4174-4190, 4192-4198, 4200, 4202-4204, 4206-4209, 4211-4212, 4216-4222, 4224-4225, 4227-4236, 4238-4289, 4291-4292, 4294-4303, 4305-4312, 4314-4317, 4320-4321, 4323-4334, 4336-4342, 4344-4345, 4348-4349, 4352-4359, 4361-4377, 4379-4381, 4383-4386, 4388, 4390-4423, 4426-4431, 4433-4440, 4442-4451, 4453-4481, 4483, 4485-4524, 4526-4535, 4537-4541, 4543-4548, 4551, 4554-4555, 4557-4561, 4563-4568, 4570-4573, 4575-4580, 4582-4591, 4593-4615, 4617-4631, 4633-4634, 4636, 4638-4640, 4642-4648, 4651-4655, 4657-4669, 4671-4677, 4679-4680, 4683-4685, 4691, 4693-4694, 4696-4707, 4709, 4711-4729, 4731, 4734-4745, 4747-4768, 4771-4772, 4774-4784, 4786, 4788-4792, 4794-4816, 4818-4831, 4833-4840, 4843-4848, 4850-4859, 4861-4863, 4865
*******Group  2*******
C2.2 JAW00260-00322, 324-461, 463-505, 507-520, 522-524, 526-531, 533-536, 538-567, 569-573, 576-584, 586-591, 593-604, 606-607, 609-612, 616-621, 623-624, 626-638, 640-641, 643-644, 646-661, 663-672

TAG00763-01062, 1064-1068, 1071, 1073, 1075-1079, 1081, 1083-1084, 1087-1094, 1096-1100, 1103, 1105-1116, 1118-1127, 1129-1141
*******Group  3*******
C1.5  TAF00354-00368, 371-561, 563-565, 568-582, 584, 586-588, 591-620, 623, 625-643, 656-663, 666-672, 674-684, 686-693, 695
*******Group  4*******
C6.6  C6T00101-00104, 155-158, 160-167, 169-221, 223-231, 233-237, 239-240, 242, 244-256, 258-413, 416-419, 421-473, 475-518, 520-535, 537-555, 557-563, 565, 567-586, 589-603, 605-606, 608-615, 617, 619-621, 623-666, 669-696, 698, 700-701, 703-722, 724-728, 731-738, 740-747, 749-751, 753-773, 775-776, 778-782, 784-797, 799-807, 810-811, 814-828, 830-836, 838-860, 862-867, 870-873, 875-884
*******Group  5*******
3056  CKS01217, 1223-1573, 1575-1584, 1586, 1588, 1590-1597, 1599-1614, 1616-1626, 1628, 1630-1635, 1637-1638, 1640

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 1947151 O-RING
1 4255412 PUMP GP-AUX-S
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 1647619 SEAL-O-RING
1 4255421 PUMP GP-AUX-S
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
1 1647619 SEAL-O-RING
1 4255421 PUMP GP-AUX-S
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 4*******
1 1947151 O-RING
1 4255415 PUMP GP-AUX-S
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 5*******
1 1947151 O-RING
1 4255423 PUMP GP-AUX-S
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Replace the complete water pump assembly with the improved pump assembly.
Refer to appropriate Disassembly and Assembly manual.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-2000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2001-3000 hrs,
25-36 mo 
50.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-2000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2001-3000 hrs,
25-36 mo 
50.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.0-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-2000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2001-3000 hrs,
25-36 mo 
50.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.0-hour job for Group 3

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-2000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2001-3000 hrs,
25-36 mo 
50.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.0-hour job for Group 4

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 5*******
0-2000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2001-3000 hrs,
25-36 mo 
50.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.0-hour job for Group 5



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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