1993/10/25 Caterpillar


Camshaft Drive Gear Inspection{1212}

Usage:


3406B (2EK1-Up, 5KJ1-Up),
3406C (3ZJ1-32590, 4CK1-9548) Truck Engines

The heating process used to install the camshaft drive gear onto the camshaft could allow a small reduction in gear tooth hardness. This reduction in hardness could result in gear tooth chipping at high mileage/hours.

The camshaft drive gear should be inspected during the Overhaul Protection Plan For Trucks (OPT) preinspection and/or at overhaul. This will help prevent the progression of any existing tooth damage. The outer edge of the camshaft drive gear can be inspected without removing the timing gear housing or the camshaft from the engine. The cover for the timing advance unit can be removed. (See the appropriate Disassembly And Assembly Manual.) When the cover is removed, the lower right hand portion of the camshaft drive gear is visible. The outer edge of the camshaft drive gear, where it mates with the fuel pump (timing advance) drive gear, can be seen. Mark the camshaft drive gear and slowly rotate the engine. Inspect each tooth of the camshaft drive gear until the camshaft drive gear has rotated 360 degrees. Inspect each tooth for visible cracks and chipping (spalling). Replace the camshaft assembly if necessary. See Gear Reusability Guideline, SEBF8045 for more information.

Caterpillar Information System:

1993/10/25 Air Filter Indicator Maintenance{7452}
1993/10/18 Longer Bolts Required With New Spacer Block {1124}
1993/10/18 New Cylinder Head, Spacer Block, And Head Gasket Available {1101,1124,1221}
1993/10/18 24V Fog Lamp Now Available {1400}
1993/10/11 New Connecting Rod Identification Used On Engines {1218}
1993/10/11 New O-ring Seal Used On Cylinder Block Covers {1200}
1993/10/11 New 9U7360 Piston Ring Groove Gauge Group Available {0763,1214,1215}
1993/10/11 Cleaning Kit Available For High Performance Marine Engine Air Filters {1054}
1993/10/11 Fuel Consumption Versus Ambient Temperature {0374,0375,1000}
1993/10/11 Parts Manual Maintenance Parts Page Improved {0374}
1993/10/11 New Freon Compressor Mounting Bracket Used {1154,1802}
1993/10/04 New Product Support Update - 3500 Family Of Engines - Special Edition Service Magazine, SEPD0168 {0374}
1993/11/01 On Highway Dynamic Engine Response Test{1000}
1993/11/01 Low Power Complaints Caused By 9X7793 Rack Sensor Non-Linearity On Electronic Engines{1911}
1993/11/01 New Inlet Valve Lash Setting{1105}
1993/11/09 Improved Window Seals And Sealing Procedure Used On Most Caterpillar Machines{7300,7310}
1993/11/09 New Dynamic Fuel Ratio Control (FRC) Settings Provide Improved Engine Response{1278}
1993/11/09 New Cylinder Block Groups Have Additional Material Added To The Camshaft Bore Area{1201}
1993/11/15 New Fuel Injection Lines, Clamps, And Brackets Used In Fuel Injection Lines Groups {1252}
1993/11/22 8T-8697 Electronic Control Analyzer Programmer (ECAP) Improved{1900}
1993/11/29 Training Available Via Videotapes For Service And Marketing Systems{0314}
1993/11/29 Remanufactured Cylinder Packs Available{1239}
1993/11/29 Oil Recommendations For The 3500 Family Of Engines{1300}
1993/11/29 Alarm/Shutdown System For Cogeneration Or Landfill Applications{7400}
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