Maintenance Interval Schedule
When Required
Battery - ReplaceBattery or Battery Cable - Disconnect
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Air Cleaner Element (Single Element) - Inspect/Replace
Engine Air Cleaner Element (Single Element) - Replace
Fuel System - Prime
Severe Service Application - Check
Daily
Cooling System Coolant Level - CheckEngine Air Cleaner Service Indicator - Inspect
Engine Air Precleaner - Check/Clean
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Walk-Around Inspection
Every Week
Hoses and Clamps - Inspect/ReplaceEvery 50 Service Hours or Monthly
Fuel Tank Water and Sediment - DrainEvery 250 Service Hours
Cooling System Coolant Sample (Level 1) - ObtainEngine Oil Sample - Obtain
Every 500 Service Hours
Belt - InspectEngine Oil and Filter - Change
Fan Clearance - Check
Every 500 Service Hours or 1 Year
Battery Electrolyte Level - CheckCooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Air Cleaner Element (Single Element) - Inspect/Replace
Engine Air Cleaner Element (Single Element) - Replace
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Radiator - Clean
Every 1000 Service Hours
Water Pump - InspectEvery 1500 Service Hours
Engine Crankcase Breather Element - ReplaceEvery 2000 Service Hours
Aftercooler Core - InspectEngine Mounts - Inspect
Starting Motor - Inspect
Turbocharger - Inspect
Every Year
Cooling System Coolant Sample (Level 2) - ObtainEvery 3000 Service Hours
Alternator - InspectAlternator and Fan Belts - Replace
Belt Tensioner - Inspect
Radiator Pressure Cap - Clean/Replace
Every 3000 Service Hours or 2 Years
Cooling System Coolant (DEAC) - ChangeEvery 4000 Service Hours
Aftercooler Core - Clean/TestEvery 6000 Service Hours or 3 Years
Cooling System Coolant Extender (ELC) - AddEvery 12 000 Service Hours or 6 Years
Cooling System Coolant (ELC) - ChangeOverhaul
Overhaul ConsiderationsCommissioning
Fan Clearance - CheckCaterpillar Information System:
735B and 740B Articulated Trucks Steering Frame Lock
AP1055E and BG1055E Asphalt Pavers Machine Systems Piston Pump (Generator) - Install
AP1055E and BG1055E Asphalt Pavers Machine Systems Piston Pump (Generator) - Remove
AP1055E and BG1055E Asphalt Pavers Machine Systems Piston Pump (Auxiliary) - Install
AP1055E and BG1055E Asphalt Pavers Machine Systems Piston Pump (Auxiliary) - Remove
AP1000E and BG1000E Asphalt Pavers Machine Systems Piston Pump (Right Propel) - Install
AP1000E and BG1000E Asphalt Pavers Machine Systems Piston Pump (Right Propel) - Remove
AP1000E and BG1000E Asphalt Pavers Machine Systems Pump Drive - Install
AP1000E and BG1000E Asphalt Pavers Machine Systems Pump Drive - Remove
AP1000E and BG1000E Asphalt Pavers Machine Systems Piston Pump (Left Propel) - Install
AP1000E and BG1000E Asphalt Pavers Machine Systems Piston Pump (Left Propel) - Remove
Cat® Grade Control Cross Slope for Motor Graders Sensor - Adjust - Mainfall Sensor
AS4252C Asphalt Screed Paving by the Numbers
C4.4 Industrial Engine Burn Prevention
770G and 772G OEM Off-Highway Truck System Information (Power Train)
966M Tier 4, 966M Tier 4 Series XE, 972M Tier 4 and 972M Tier 4 Series XE Wheel Loaders Blower Motor (Air Conditioner and Heater) - Remove and Install
770G and 772G Off-Highway Truck (OEM) Hydraulic and Braking System Electronic Control Module (Brake)
770G and 772G OEM Off-Highway Truck Rear Axle and Final Drive System
770G and 772G OEM Off-Highway Truck Specifications (Power Train)
Comfort Series Seat For Caterpillar Machines Optimized Seat with Front Controls - Disassemble and Assemble
770G and 772G OEM Off-Highway Truck Visual Inspection (Rear Axle and Final Drive)
770G and 772G Off-Highway Truck Systems Gear Pump (Power Train Charging) Pressure - Test and Adjust
770G and 772G Off-Highway Truck (OEM) Hydraulic and Braking System Hydraulic Tank (Brake, Brake Cooling, Hoist)
2011/03/18 A Procedure for Modifying the Turbocharger Group on 797 and 797B Off-Highway Truck Engines Is Available {1052, 1053}