422E, 428E, 432E, 434E, 442E and 444E Backhoe Loaders Machine Electronics and Electrical Systems Caterpillar


Location of Electrical Components

Usage:

428E DPH

Operator Controls of the 422E, 428E, 434E Mechanical Control Machines

Forward Facing Controls




Illustration 1g01967193

View of the forward facing controls

(1) Transmission neutral lock

(2) Hazard flashers

(3) All wheel steer position Gauge (If Equipped)

(4) Ride control (If equipped)

(5) Roading lights

(6) Two-wheel steer and four-wheel steer

(7) All wheel steer control (If equipped)

(8) Turn signal control and front window wiper

(9) Transmission speed control

(10) Throttle control

(11) Differential lock control

(12) Service brakes

(13) Steering wheel tilt control (If equipped)

(14) Horn

(15) Transmission direction control

(16) All wheel drive control (If equipped)

Refer to the OMM, SEBU8475 for a detailed description of these controls.

Aft Controls




Illustration 2g01925735

View of the aft controls

(17) Loader control

(18) Multipurpose control

(19) Parking brake control

(20) Engine start switch

(21) Starting aid switch

(22) Rotating beacon

(23) Front floodlights

(24) Rear floodlights

(25) Rear fog light (If equipped)

(26) Sideshift control

(27) Rear wiper/washer switch

(28) Horn

(29) Throttle control

(30) Stabilizer control

(31) Boom lock

(32) Object handling stability alarm switch (If equipped)

(33) Backhoe controls

(34) Fan switch

(35) Variable temperature Control

(36) Heating and cooling control

Refer to the OMM, SEBU8475 for a detailed description of these controls.

Operator Controls of the 432E, 434E Pilot Control Machines, and the 442E, 444E Machines

Forward Facing Controls




Illustration 3g01998215

View of the forward facing controls

(37) Quick coupler control (If equipped)

(38) Continuous flow control (Loader)

(39) Auxiliary circuit control (If Equipped)

(40) Transmission neutral lock

(41) Hazard flashers

(42) All wheel steer position gauge (If equipped)

(43) Autoshift control (If equipped)

(44) Ride control (If equipped)

(45) Roading lights

(46) Two-wheel steer and four-wheel steer

(47) All wheel steer control (If equipped)

(48) Turn signal control and front window wiper

(49) Transmission speed control (If equipped)

(50) Throttle control

(51) Differential lock control

(52) Service brakes

(53) Steering wheel tilt control (If equipped)

(54) Horn

(55) Transmission direction control

(56) All wheel drive control (If equipped)

(57) Work tool control (If equipped)

Refer to the OMM, SEBU8475 for a detailed description of these controls.

Aft Controls




Illustration 4g01997535

View of the aft controls

(58) Loader control

(59) Parking brake control

(60) Starting aid switch

(61) Engine start switch

(62) Rotating beacon

(63) Front floodlights

(64) Rear floodlights

(65) Rear fog light (If equipped)

(66) Sideshift control

(67) Rear wiper/washer switch

(68) Continuous flow control (Backhoe)

(69) Throttle control

(70) Stabilizer controls

(71) Boom lock

(72) Joystick control

(73) Console latch

(74) Joystick control

(75) Object handling stability alarm switch (If equipped)

(76) Fan switch

(77) Variable temperature control

(78) Heating and cooling control

(79) Hydraulic lockout

Refer to the OMM, SEBU8475 for a detailed description of these controls.

Components of the Instrument Cluster

The following components are part of the Instrument Cluster.




Illustration 5g01996893

Layout of the Instrument Cluster

(80) Engine coolant temperature gauge

(81) Hydraulic oil temperature indicator

(82) Torque converter temperature indicator

(83) Brake system indicator

(84) Engine tachometer

(85) Engine oil pressure indicator

(86) Charging system indicator

(87) Object handling stability indicator

(88) Fuel level gauge

(89) Engine coolant indicator

(90) Glow plug indicator

(91) Air filter indicator

(92) Fuel system water separator indicator

(93) LCD display

(94) Action light

(95) Hydraulic oil filter bypass indicator

(96) Low fuel


Engine Coolant (80) - The engine coolant gauge will indicate in the red zone and the action light will flash when the engine coolant temperature is too high. Stop the machine at a convenient location and investigate the cause.


Hydraulic Oil Temperature Indicator (81) (If Equipped) - The hydraulic oil temperature indicator will illuminate when the hydraulic oil reaches 110° C (230° F). Action light (94) will also illuminate. Operation of the hydraulic functions must be reduced in order to allow the hydraulic fluid to cool.


Torque Converter Temperature Indicator (82) - The torque converter temperature indicator will illuminate when the torque converter temperature exceeds121° C (250° F). Action light (94) will also illuminate and the action alarm will sound. Stop the machine at a convenient location and investigate the cause. The torque converter temperature indicator will flash when there is a fault with the torque converter temperature sensor.


Brake System Indicator (83) - The brake system indicator will illuminate when there is a low brake pressure. The indicator will always illuminate when the engine is not running. When the engine is running with a fault, the following will occur: The indicator will illuminate, the action light (94) will illuminate and the action alarm will sound. Stop the machine at a convenient location and investigate the cause. On the 422E and the 428E, the brake system indicator illuminates when the brake fluid level in the brake reservoir is low. Stop the machine at a convenient location and investigate the cause.

Engine tachometer (84) - The tachometer will indicate the engine rpm.


Engine Oil Pressure Indicator (85) - When the engine oil pressure is low, the following will happen: This indicator will illuminate, action light (94) will flash and the action alarm will sound. If this indicator illuminates perform the following: Stop the machine immediately, stop the engine, engage the parking brake and investigate the cause.


Charging System Indicator (86) - The alert indicator illuminates if there is a malfunction in the electrical charging system. If this indicator illuminates, the system voltage is too low for normal machine operation.


Object Handling Stability Indicator (87) - This indicator illuminates when the machine reaches the lifting capacity. Action light (94) will also illuminate and the action alarm will sound.


Fuel Level (88) - The fuel level gauge will indicate in the red zone when the fuel level is 12.5% of the tank capacity.


Engine Coolant Indicator (89) - The engine coolant indicator will illuminate when the engine coolant temperature is too high. Action light (94) will also illuminate. Stop the machine at a convenient location and investigate the cause.


Glow Plug Indicator (90) - The glow plug indicator illuminates when the glow plugs are active.


Air Filter Indicator (91) - The alert indicator will light when the air filter becomes clogged. If this alert indicator comes on, stop the machine and investigate the cause.


Fuel System Water Separator Indicator (92) - The alert indicator indicates a plugged fuel/water separator. Action light (94) will also illuminate. Stop the engine and investigate the cause of the fault.

LCD Display (93) - The LCD will display the hour meter. The LCD will also display a fault when a fault is present. The fault code list is as follows:


Action Light (94) - Malfunction in a machine system.

  • 271-05 Action alarm current below normal

  • 271-06 Action alarm current above normal


Hydraulic Oil Filter Bypass Indicator (95) (If Equipped) - The hydraulic filter bypass indicator will illuminate when the hydraulic oil temperature is above 42° C (108° F) and hydraulic oil is bypassing the hydraulic filter. Action light (94) will also illuminate.


Low Fuel Indicator (96) - The low fuel indicator illuminates when the fuel level is at 12.5% of the tank capacity. The indicator will flash when there is a fault with the fuel level sender.

Fuses and Relays




Illustration 6g01998493

View of the front of the left console

(97) 12 Volt port

(98) Fuse/relay panel cover

(99) Cat ET port

12 Volt power ports (97) are located inside the door on each side of the machine. A Caterpillar Electronic Technician (Cat ET) connector (99) and a fuse/relay panel cover (98) are located inside the right door.

Note: The 422E machines and the 428E machines do not have a service port.




Illustration 7g01997508

View of the area of the left door

(97) 12 Volt port




Illustration 8g01988391

View of the console with the right door opened.

(100) Fuse/relay panel

(101) Film

(102) Cover for the fuse/relay panel




Illustration 9g01997514

View of the fuse panels with fuse box covers in place and view of the relays

(103) Fuse box covers

(104) Relays




Illustration 10g01997513

The view of the fuses and the relays

(104) Relays

(105) Fuses

Cover (102) is removed in Illustration 8. The fuse/relay panel includes a film (101) that lists the fuses and relays of the machine.

Note: There are an additional six fuses for the three power relay modules. The fuses are located next to the fuse panel. Part of the console must be removed in order to access the fuses.




Illustration 11g01997533

Top film (101) of the fuse/relay panel cover

(106) Ride control relay

(107) All wheel drive relay

(108) Backup alarm relay

(109) Rear horn relay

(110) Front horn relay

(111) Stabilizer timer relay

(112) Dash panel lights 10 amp fuse

(113) Left tail light 10 amp fuse

(114) Right tail light 10 amp fuse

(115) Key start switch 10 amp fuse

(116) Ride control 10 amp fuse

(117) Brake lights 10 amp fuse

(118) Horn 10 amp fuse

(119) Hazard warning 15 amp fuse

(120) Machine ECM 20 amp fuse

(121) Roading lights 20 amp fuse




Illustration 12g01997554

Bottom film (101) of the fuse/relay panel cover

(122) Spare 20 amp fuse

(123) Spare 15 amp fuse

(124) Spare 10 amp fuse

(125) Fuel pump 15 amp fuse

(126) Rotating beacon 15 amp fuse

(127) Turn signals 10 amp fuse

(128) Implement disable 20 amp fuse

(129) Rear window wiper and washer 20 amp fuse

(130) Right rear floodlight attachment 15 amp fuse

(131) Right rear floodlights 15 amp fuse

(132) Air seat 20 amp fuse

(133) Monitor 5 amp fuse

(134) Air conditioner 10 amp fuse

(135) Front window wiper and washer 20 amp fuse

(136) Right front floodlights 15 amp fuse

(137) Right front floodlight attachment 15 amp fuse

(138) Turn signal relay

(139) Hydraulic lockout relay

(140) Differential lock relay

(141) Neutral start relay

(142) Fuel lift pump relay

(143) Torque limiter relay

(144) Parking brake alarm relay

(145) Neutral lock alarm relay

(146) Transmission neutralizer relay

(147) Transmission control lever relay

(148) All wheel drive relay

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