Topcon® System Five Caterpillar


General Hazard Information

Usage:

AP-650B A7P


Illustration 1g00104545

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment or before you repair the equipment. These warning tags are available from your authorized dealer.

Know the width of your equipment in order to maintain proper clearance when you operate the equipment near fences or near boundary obstacles.

Be aware of high voltage power lines and power cables that are buried. If the machine comes in contact with these hazards, serious injury or death may occur from electrocution.



Illustration 2g00702020

Wear a hard hat, protective glasses, and other protective equipment, as required.

Do not wear loose clothing or jewelry that can snag on controls or on other parts of the equipment.

Make sure that all protective guards and all covers are secured in place on the equipment.

Keep the equipment free from foreign material. Remove debris, oil, tools, and other items from the deck, from walkways, and from steps.

Secure all loose items such as lunch boxes, tools, and other items that are not a part of the equipment.

Know the appropriate work site hand signals and the personnel that are authorized to give the hand signals. Accept hand signals from one person only.

Never put maintenance fluids into glass containers. Drain all liquids into a suitable container.

Obey all local regulations for the disposal of liquids.

Use all cleaning solutions with care. Report all necessary repairs.

Do not allow unauthorized personnel on the equipment.

Unless you are instructed otherwise, perform maintenance with the equipment in the servicing position. Refer to Operation and Maintenance Manual for the procedure for placing the equipment in the servicing position.

Pressure Air and Water

Pressurized air and/or water can cause debris and/or hot water to be blown out. This could result in personal injury.

When pressure air and/or pressure water is used for cleaning, wear protective clothing, protective shoes, and eye protection. Eye protection includes goggles or a protective face shield.

The maximum air pressure for cleaning purposes must be below 205 kPa (30 psi). The maximum water pressure for cleaning purposes must be below 275 kPa (40 psi).

Trapped Pressure

Pressure can be trapped in a hydraulic system. Releasing trapped pressure can cause sudden machine movement or attachment movement. Use caution if you disconnect hydraulic lines or fittings. High pressure oil that is released can cause a hose to whip. High pressure oil that is released can cause oil to spray. Fluid penetration can cause serious injury and possible death.

Fluid Penetration

Pressure can be trapped in the hydraulic circuit long after the engine has been stopped. The pressure can cause hydraulic fluid or items such as pipe plugs to escape rapidly if the pressure is not relieved correctly.

Do not remove any hydraulic components or parts until pressure has been relieved or personal injury may occur. Do not disassemble any hydraulic components or parts until pressure has been relieved or personal injury may occur. Refer to the Service Manual for any procedures that are required to relieve the hydraulic pressure.



Illustration 3g00687600

Always use a board or cardboard when you check for a leak. Leaking fluid that is under pressure can penetrate body tissue. Fluid penetration can cause serious injury and possible death. A pin hole leak can cause severe injury. If fluid is injected into your skin, you must get treatment immediately. Seek treatment from a doctor that is familiar with this type of injury.

Containing Fluid Spillage

Care must be taken in order to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the equipment. Prepare to collect the fluid with suitable containers before opening any compartment or disassembling any component that contains fluids.

Refer to Special Publication, NENG2500, "Tools and Shop Products Guide" for the following items:

  • Tools that are suitable for collecting fluids and equipment that is suitable for collecting fluids

  • Tools that are suitable for containing fluids and equipment that is suitable for containing fluids

Obey all local regulations for the disposal of liquids.

Asbestos Information



Illustration 4g00702022

All equipment and replacement parts that are shipped from the manufacturer are asbestos free. The manufacturer recommends the use of only genuine replacement parts. Use the following guidelines when you handle any replacement parts that contain asbestos or when you handle asbestos debris.

Use caution. Avoid inhaling dust that might be generated when you handle components that contain asbestos fibers. Inhaling this dust can be hazardous to your health. The components that may contain asbestos fibers are brake pads, brake bands, lining material, clutch plates, and some gaskets. The asbestos that is used in these components is usually bound in a resin or sealed in some way. Normal handling is not hazardous unless airborne dust that contains asbestos is generated.

If dust that may contain asbestos is present, there are several guidelines that should be followed:

  • Never use compressed air for cleaning.

  • Avoid brushing materials that contain asbestos.

  • Avoid grinding materials that contain asbestos.

  • Use a wet method in order to clean up asbestos materials.

  • A vacuum cleaner that is equipped with a high efficiency particulate air filter (HEPA) can also be used.

  • Use exhaust ventilation on permanent machining jobs.

  • Wear an approved respirator if there is no other way to control the dust.

  • Comply with applicable rules and regulations for the work place. In the United States, use Occupational Safety and Health Administration (OSHA) requirements. These OSHA requirements can be found in "29 CFR 1910.1001".

  • Obey environmental regulations for the disposal of asbestos.

  • Stay away from areas that might have asbestos particles in the air.

Dispose of Waste Properly



Illustration 5g00706404

Improperly disposing of waste can threaten the environment. Potentially harmful fluids should be disposed of according to local regulations.

Always use leakproof containers when you drain fluids. Do not pour waste onto the ground, down a drain, or into any source of water.

Caterpillar Information System:

C27 and C32 Engines for Caterpillar Built Machines E361 High Engine Coolant Temperature
539 Knuckleboom Loader Reference Material
994F Wheel Loader Bucket Wear Plates - Inspect/Replace
740 and 740 EJECTOR Articulated Trucks Power Train Power Train Hydraulic System
AP1055D and BG2455D Asphalt Pavers Engine Supplement Gear Pump (Fan Drive) - Disassemble
2005/01/31 Oversized Valve Guides are Available {1104}
2005/01/31 Oversized Valve Guides are Available {1104}
2005/01/24 Damaged Lifter Bores In 3400 Series Engines Can Be Used Again {1201}
539 Knuckleboom Loader Fuel System Secondary Filter Number One - Replace
539 Knuckleboom Loader Fuel System Secondary Filter Number Two - Replace
539 Knuckleboom Loader Engine Air Filter Service Indicator - Inspect/Replace
539 Knuckleboom Loader Belts - Inspect/Adjust/Replace
Installing the 266-9184 Cab Heater and Mounting Kit {7304} Installing the 266-9184 Cab Heater and Mounting Kit {7304}
C9 Engine for Caterpillar Built Machines System Configuration Parameters
AP1055D and BG2455D Asphalt Pavers Engine Supplement Gear Pump (Fan Drive) - Assemble
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers E362 Engine Overspeed
2005/04/11 A Special instruction, REHS2561, "Field Installation of the 255-7115 Equalizer Bar As " Is Available {7206}
TK741, TK751 and TK752 Track Feller Bunchers Machine Systems Piston Pump (Saw) - Remove
Oil Volumes for Track Link Assemblies {4169} Oil Volumes for Track Link Assemblies {4169}
TK741, TK751 and TK752 Track Feller Bunchers Machine Systems Piston Pump (Saw) - Install
R2900G Load Haul Dump Bucket Control Group Safety Pins
R2900G Load Haul Dump Braking System Parking Brake - Manual Release
R2900G Load Haul Dump Starting the Engine
R2900G Load Haul Dump Engine and Machine Warm-Up
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.