Removal Procedure
| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| ZZ | 6V-9508 | Face Seal Plug (11/16 - 16 THD) | 1 |
| 6V-9829 | Cap Assembly (11/16 - 16 THD) | 1 | |
| 6V-9509 | Face Seal Plug (13/16 - 16 THD) | 6 | |
| 6V-9830 | Cap Assembly (13/16 - 16 THD) | 6 | |
| 6V-9511 | Face Seal Plug (1 3/16 - 12 THD) | 4 | |
| 6V-9832 | Cap Assembly (1 3/16 - 12 THD) | 4 | |
Start By:
- Remove the vibratory pump. Refer to Disassembly and Assembly, "Piston Pump (Vibratory) - Remove".
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
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Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
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| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
- Remove hose assembly (1) . Move hose assembly (1) out of the way.
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| Illustration 1 | g01094040 |
- Remove hose assemblies (2) .
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| Illustration 2 | g01094043 |
- Remove hose assembly (3) from both ends.
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| Illustration 3 | g01094077 |
- Disconnect harness assemblies (4) .
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| Illustration 4 | g01094074 |
- Remove hose assemblies (5) .
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| Illustration 5 | g01094076 |
- Remove hose assemblies (8) and (9) .
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| Illustration 6 | g01094515 |
- Attach a suitable lifting device to piston pump (7) . Remove bolts (6) and piston pump (7) . The weight of the piston pump is approximately 34 kg (75 lb).
- Loosen bolt (10) and remove coupling hub (11) from piston pump (7) .
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| Illustration 7 | g01337666 |