R2900G Load Haul Dump Machine Systems Caterpillar


Neutralizer Valve (STIC Steering) - Remove and Install

Usage:

R2900G GLK

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
ZZ     9S-8927     Plug     3    
8S-4950 Cap     3    

Start By:

  1. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".
  2. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "System Pressure - Release".

Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.

Note: Cleanliness is an important factor. Before the removal procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.

Note: Put identification marks on all lines, on all hoses, on all wires and on all tubes for installation purposes. Plug all lines, all hoses and all tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------



    Illustration 1g01080582

  1. Disconnect hose assemblies (2) (not shown), (3) and (4) from steering neutralizer valve (5) .

  1. Remove two bolts (1). Remove steering neutralizer valve (5) .

Installation Procedure

Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.




    Illustration 2g01080582

  1. Position steering neutralizer valve (5) and install two bolts (1) .

  1. Connect hose assemblies (2) (not shown), (3) and (4) to steering neutralizer valve (5) .

  1. Fill the hydraulic tank with oil to the correct level. Refer to Operation and Maintenance Manual, "Hydraulic System Oil level - Check".

  1. Check the adjustment of the steering neutralizer valves. Refer to Systems Operation, Testing and Adjusting, "Steering Neutralizer Valve - Check and Adjust".

End By: Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".

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