Axle Housing and Flange - Install
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
B | 202-0453 | Spanner Wrench As(1) | 1 |
230-7923 | Spanner Wrench As(2) | 1 | |
C | 2P-8312 | Retaining Ring Pliers | 1 |
D | 4C-5593 | Anti-Seize Compound | 1 |
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(1) | For use on M95 Spanner Nut |
(2) | For use on M90 Spanner Nut |
- The weight of knuckle (17) is approximately
50 kg (110 lb) . Use two people and install knuckle (17).Show/hide tableIllustration 2 g01023130 - Do not install shims (14) at this time. Install pin assembly (13). Install bolts (12). Do not tighten bolts (12) at this time. Install pin assembly (15) and bolts (16). Tighten bolts (16) to a torque of
300 N·m (221 lb ft) .Show/hide tableIllustration 3 g01023126 - Install wheel flange (10) and bearing cone (11).
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Illustration 4 g01023088 - Install ring gear (9).
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Illustration 5 g01047569 - Use Tooling (B) and install spanner nut (3). Tighten spanner nut (3) to a torque of
1100 N·m (800 lb ft) . As an option, you may apply Tooling (D) to the threads of spanner nut (3) and the back of spanner nut (3). Then tighten spanner nut (3) to a torque of800 N·m (590 lb ft) . Install locking plate (4) and bolts (5). Tighten bolts (5) to a torque of70 N·m (52 lb ft) .Note: If the tab on locking plate (4) does not line up with the slot in spanner nut (3), tighten spanner nut (3) until the slot and the tab are aligned.
Show/hide tableIllustration 6 g01023074 Show/hide tableIllustration 7 g01023075 - Use a suitable pry bar and push the double U-joint toward the wheel flange. This will make the installation of retaining ring (8) easier. Install washer (6) and thrust washer (7). Use Tooling (C) to install retaining ring (8).
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Illustration 8 g01029956 - Insert a suitable pry bar and move the knuckle up and down while you tighten bolts (12). Tighten bolts (12) until there is no end play. Use a suitable feeler gauge and measure the clearance between pin assembly (13) and the knuckle. Measure the clearance at several points and average the measurement. Use shims (14) that equal the measurement. Install correct shims (14) and tighten bolts (12) to a torque of
300 N·m (221 lb ft) .Show/hide tableIllustration 9 g01032913 - Install tie rod end (1) into the axle housing. Install nut (2). Tighten nut (2) to a torque of
250 N·m (184 lb ft) .
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Illustration 1 | g01023136 |
End By:
- Install the final drive planetary. Refer to Disassembly and Assembly, "Final Drive Planetary - Install".
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