PRODUCT SUPPORT PROGRAM FOR REPLACING THE ELECTRONIC MODULAR CONTROL PANEL (EMCP 4.2) ON CERTAIN C9, C15, C18, C27, C32, 3512, 3512B, AND 3516 GENERATOR SETS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE ELECTRONIC MODULAR CONTROL PANEL (EMCP 4.2) ON CERTAIN C9, C15, C18, C27, C32, 3512, 3512B, AND 3516 GENERATOR SETS

Usage:

TEBE5109-00

19Jan2017


A-23
O-33

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE ELECTRONIC MODULAR CONTROL PANEL (EMCP 4.2) ON CERTAIN C9, C15, C18, C27, C32, 3512, 3512B, AND 3516 GENERATOR SETS

4490
PS45364
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45364" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Jan2019

PROBLEM

The EMCP overlay buttons may fail to operate on certain C9, C15, C18, C27, C32, 3512, 3512B, and 3516 Generator Sets. The failure results in operators being unable to navigate through the controller overview and configuration menus or non operation of the Run, Stop and Auto buttons. This failure mode is not to be confused with a software reset issue while in Reduced Power Mode referenced in Engine News SEBD9946.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
3512  YAK00699
3512B  YAM00742, 772, 963
3516  ZBL00120
*******Group  2*******
C15  C5H02821, 2899-2900, 2902, 2914, 3037, 3085, 3094, 3097
C18  N1D00679, 805, 815
C27 DWB03163

GDS00138, 455, 640
C32 JAZ00206-00207

JSJ02709, 2748, 2807
C9  NBP00331, 347, 649, 680
*******Group  3*******
C15  C5H02706, 2819, 2940
C18  N1D00615
C9  NBP00348

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 4509606 CONT GP-A6001
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 4509606 CONT GP-A6001
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
1 4509596 CONT GP-A6001
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

If a confirmed Navigation, Run, Start or Stop button failure occurs, replace the EMCP.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-8000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.5-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-8000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.5-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-8000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.5-hour job for Group 3



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER CORE ON CERTAIN 3512C HD LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER CORE ON CERTAIN 3512C HD LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE FRONT ENGINE HARNESSS ON CERTAIN C175-16 LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE FRONT ENGINE HARNESSS ON CERTAIN C175-16 LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE PLATE-TYPE HEAT EXCHANGER ON CERTAIN 3516C HD MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE PLATE-TYPE HEAT EXCHANGER ON CERTAIN 3516C HD MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIATOR FAN ON CERTAIN C13 (XQ350) GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIATOR FAN ON CERTAIN C13 (XQ350) GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HEAT EXCHANGER FRAME ON CERTAIN C18 MARINE ENGINES WITH A 1136 HP RATING PRODUCT SUPPORT PROGRAM FOR REPLACING THE HEAT EXCHANGER FRAME ON CERTAIN C18 MARINE ENGINES WITH A 1136 HP RATING
PRODUCT SUPPORT PROGRAM FOR REPLACING ENGINE SOFTWARE ON CERTAIN C4.4 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING ENGINE SOFTWARE ON CERTAIN C4.4 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LIFTING EYE RETAINER ON CERTAIN DYNAMIC GAS BLENDING (DGB) EQUIPPED 3512C OIL WELL SERVICE ENGINES AND SPF343C TRAILER MOUNTED PUMPERS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LIFTING EYE RETAINER ON CERTAIN DYNAMIC GAS BLENDING (DGB) EQUIPPED 3512C OIL WELL SERVICE ENGINES AND SPF343C TRAILER MOUNTED PUMPERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HIGH PRESSURE FUEL PUMP ON CERTAIN 3512E HD PETROLEUM ENGINES, AND SPF743 TRAILER MOUNTED PUMPERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE HIGH PRESSURE FUEL PUMP ON CERTAIN 3512E HD PETROLEUM ENGINES, AND SPF743 TRAILER MOUNTED PUMPERS
PRODUCT SUPPORT PROGRAM FOR REWORKING RADIATOR FAN ON CERTAIN 3516, AND 3516B GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REWORKING RADIATOR FAN ON CERTAIN 3516, AND 3516B GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE GENERATOR BEARING GREASE TUBE ON CERTAIN 3516C, 3516C HD, C175-16, C175-20, G3516H HD, AND G3520H HD GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE GENERATOR BEARING GREASE TUBE ON CERTAIN 3516C, 3516C HD, C175-16, C175-20, G3516H HD, AND G3520H HD GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE DIESEL OXIDATION CATALYST AND SELECTIVE CATALYTIC REDUCTION PANEL GASKETS FOR 445-6900 CLEAN EMISSION MODULE ON CERTAIN 3516C GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE DIESEL OXIDATION CATALYST AND SELECTIVE CATALYTIC REDUCTION PANEL GASKETS FOR 445-6900 CLEAN EMISSION MODULE ON CERTAIN 3516C GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE SPACER (PLATE) WITHIN THE LOAD BOARD ASSEMBLY ON CERTAIN PMC27 (XQ800) GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE SPACER (PLATE) WITHIN THE LOAD BOARD ASSEMBLY ON CERTAIN PMC27 (XQ800) GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE DEF HEATER RELAY ON CERTAIN 3516C, AND C175-16 GENERATOR SETS, AND C175-20 LOCOMOTIVE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE DEF HEATER RELAY ON CERTAIN 3516C, AND C175-16 GENERATOR SETS, AND C175-20 LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE COOLANT TUBES AND MOUNTING HARDWARE ON CERTAIN C175 LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE COOLANT TUBES AND MOUNTING HARDWARE ON CERTAIN C175 LOCOMOTIVE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR UPDATING PRODUCT LINK FIRMWARE ON CERTAIN CATERPILLAR PRODUCTS AND NON-CATERPILLAR PRODUCTS EQUIPPED WITH PL631/PLE631 PRODUCT IMPROVEMENT PROGRAM FOR UPDATING PRODUCT LINK FIRMWARE ON CERTAIN CATERPILLAR PRODUCTS AND NON-CATERPILLAR PRODUCTS EQUIPPED WITH PL631/PLE631
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TURBOCHARGERS ON CERTAIN 3516B LOCOMOTIVE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TURBOCHARGERS ON CERTAIN 3516B LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL RETURN LINE ON CERTAIN C18 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL RETURN LINE ON CERTAIN C18 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING RADIATOR COOLANT LEAKS ON CERTAIN PMG3516C GENERATOR SETS (XQ1475G POWER MODULES) PRODUCT SUPPORT PROGRAM FOR REPAIRING RADIATOR COOLANT LEAKS ON CERTAIN PMG3516C GENERATOR SETS (XQ1475G POWER MODULES)
PRODUCT SUPPORT PROGRAM FOR REPLACING THE DIFFERENTIAL PRESSURE LINES AND A WIRING HARNESS ON CERTAIN C2.2 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE DIFFERENTIAL PRESSURE LINES AND A WIRING HARNESS ON CERTAIN C2.2 INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ELECTRONIC THERMOSTAT HARNESS ON CERTAIN C175-16, AND C175-20 LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE ELECTRONIC THERMOSTAT HARNESS ON CERTAIN C175-16, AND C175-20 LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE WASTEGATE HOSE ON CERTAIN C4.4 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE WASTEGATE HOSE ON CERTAIN C4.4 INDUSTRIAL ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN KEYPAD MODULE GROUPS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN KEYPAD MODULE GROUPS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN PM3516 POWER MODULES PRODUCT SUPPORT PROGRAM FOR INSTALLING CUFFED CYLINDER SYSTEM COMPONENTS ON CERTAIN PM3516 POWER MODULES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN GUARD FASTENERS ON CERTAIN C2.2 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN GUARD FASTENERS ON CERTAIN C2.2 INDUSTRIAL ENGINES
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.