PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN GUARD FASTENERS ON CERTAIN C2.2 INDUSTRIAL ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN GUARD FASTENERS ON CERTAIN C2.2 INDUSTRIAL ENGINES

Usage:

TEBE5240-00

01Nov2016


U-576
O-483

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN GUARD FASTENERS ON CERTAIN C2.2 INDUSTRIAL ENGINES

1360
PS45267
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45267" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Nov2018

PROBLEM

There have been isolated instances of the incorrect fan guard fasteners installed on certain C2.2 Industrial Engines. The existing fasteners are not retained when the guards are removed. When the guards are removed, the existing fasteners may become detached from the fan guard and may not be replaced. This may lead to the fan guards not being secure on the engine.

New fasteners are available that are retained on the fan guards.

AFFECTED PRODUCT

Model Identification Number
C2.2 C6M06681-06682, 6733-6735, 6777, 6791-6793, 6801-6802, 6820

G7L22942-22944, 22961-22962

PARTS NEEDED

Qty

Part Number Description
4 3900251 BOLT-FLANGE HEAD
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Remove the 4 off bolts circled in Image 1 and replace with 4 off captive bolt 390-0251.

1. Turn the battery disconnect switch to the OFF position.

2. Remove the existing bolts from fan guard.

3. Install the new bolts in the four positions that the existing bolts were installed. Install the new bolts finger tight.

Note: Ensure that the bolt is correctly installed into the captive nuts on the fan guards.

4. Tighten the new bolts to 22 Nm (195 lbf/in) 2.2 kgf m.

5. Turn the battery disconnect switch to the ON position.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-2000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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