1984/05/21 Caterpillar


Improved Cylinder Head Gasket{1101,1201}

Usage:


1100, 3100 And 3200 Series Engines

Description of Change: A new cylinder head gasket is used on all 3200 Series Engines and remanufactured 1100, 3100 and 3208 Engines. The new gasket has a solid steel core with a rubber bead around liquid passages. The rubber bead provides improved sealing against leaks. The metal wrap over the combustion fire ring has a reduced width which increases the unit load (clamping force) on the fire ring. This provides an improved combustion seal. The torque recommendation for the cylinder head bolts has not changed.

Adaptable As: The new 4W45 Cylinder Head Gasket is a direct replacement for all former cylinder head gaskets in all applications for these engines. The new gasket is in effect as shown in the following chart.

NOTE: Different cylinder head bolt torque must be used on earlier and later engines. See Cylinder Head Bolt Torque Information.

Cylinder Head Bolt Torque Information

All 1100, 3100 and earlier 3200 Series Engines used cylinder head bolts with a torque specification of 130 N·m (95 lb ft).

These earlier head bolts can be identified by six dash marks on the bolt head. See Illustration 1.

Later 3204 and 3208 Engines use stronger cylinder head bolts with a higher torque specification. These bolts can be identified by seven dash marks on the bolt head. See Illustration 1.


NOTICE

The higher cylinder head bolt torque may be used on earlier engines ONLY if the bolts are replaced with the later higher strength bolts (seven dash marks on the bolt head). If the earlier bolts are tightened to the later torque specification, they may yield (stretch) and lose their clamping force.



Illustration 1. Bolt Head Identification.

Before installing the cylinder head bolts put engine oil on the threads. Tighten the bolts as shown in Illustration 2 and the Head Bolt Chart.


Illustration 2. Cylinder Head Bolt Tightening Sequence.

Caterpillar Information System:

1984/05/14 Vehicle Electrical System Can Have Power When The Disconnect Switch Is In The Off Positon{0353,1400}
1984/05/14 New Valve Assembly And Seal Used In Fuel Transfer Pump{1256}
1984/05/14 New Seal For Fuel Injection Pump Housing Is More Resistant To Heat Damage{1253}
1984/05/14 New Speed Setting Motor Assembly On Woodward PSG Governor Has More Resistance To Moisture And Vibration Damage{1264}
1984/05/14 Gasket Changed For Cylinder Block Side Cover{1201,1362}
1984/05/07 New Recommendation For Oil Hole Location During Installation Of Camshaft Bearings{1211}
1984/05/07 Install Muffler With Drain Hole Down{1062}
1984/05/07 New Hoses In Water Lines Group Give Better Performance At Higher Temperatures; New Hose Clamps Also Used{1050,1059,1350}
1984/04/23 Correct Oil Level And End Play Settings For Marine Transmission{3303,3305,3354}
1984/04/23 Only The External Needle Valve Can Be Adjusted On Woodward EG3P or EG10P Actuators{1265,1289}
1984/04/23 Dimensions For Reconditioning Cylinder Blocks, Cylinder Heads{1201,1101,1103,1105}
1984/04/23 Repair Of Drain Plug Threads In Oil Pan{1302}
1984/05/21 Borescope And Light Source Available For Internal Inspection Of Passages On Most Caterpillar Products{0600,0690}
1984/05/21 Improved Valve Used In Air Starting Lines Groups{1451}
1984/05/21 New Pulley Group With Tapered Bearings{1358}
1984/05/21 Quadrants Improved In Governor Control Groups{1265,1264}
1984/05/21 Different Thread Lubricant Can Be Used On Connecting Rod And Counterweight Bolts{1202,1218}
1984/06/04 Reusability Of Brake Pads{4273,4255}
1984/06/04 Drain Line Added To Reduce Pressure In BrakeSaver Housing{1155}
1984/06/04 Salvaging Cylinder Block Top Decks After Liner Seat Erosion{1201,1216,1217}
1984/06/04 FT1818 Track Link Grinding Stand And FT1844 Track Pin Grinding Attachment Available{0664,0665,4169,4171,4174,4175}
1984/06/04 Information Concerning Caterpillar XT Hose{7554}
1984/06/04 New Color Used For Fan Belt Tightener Spring{1358}
1984/06/04 Remanufactured Oil Pumps Available{1304}
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