901C, 902C and 903C Compact Wheel Loaders Machine Systems Caterpillar


Quick Coupler - Remove and Install

Usage:

903C MW4

Removal Procedure

Start By:

  1. Remove the work tool.
  2. Lower the boom to the ground.
  3. Release the hydraulic system pressure.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------



    Illustration 1g03436619

  1. Attach a suitable lifting device to quick coupler (1).



    Illustration 2g03436696

  1. Remove bolt assembly (2). Remove clamp (3) .



    Illustration 3g03436817

  1. Remove pin (4). Lower dog bone (5) to the ground.



    Illustration 4g03443340

  1. Remove bolt assemblies (6) .



    Illustration 5g03436897

  1. Remove clamp (7). Remove pin (8) .



    Illustration 6g03436936

  1. Remove clamp (9). Remove pin (10) .



    Illustration 7g03436958

  1. Using a suitable lifting device, remove quick coupler (1). The weight of quick coupler (1) is approximately 66 kg (146 lb.)

Installation Procedure




    Illustration 8g03436958

  1. Using a suitable lifting device, position quick coupler (1). The weight of quick coupler (1) is approximately 66 kg (146 lb.)



    Illustration 9g03436936

  1. Install pin (9). Install clamp (8).



    Illustration 10g03436897

  1. Install pin (7) Install clamp (6) .



    Illustration 11g03443340

  1. Install bolt assemblies (6) .



    Illustration 12g03436817

  1. Position dog bone (5). Install pin (4) .



    Illustration 13g03436696

  1. Install clamp (3). Install bolt assembly (2).

  1. Start the engine. Purge all air from the hydraulic system. Check the fluid level in the hydraulic tank. Refer to Operations and Maintenance Manual, "Hydraulic Oil - Change"

End By: Install the work tool.

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