R3000H Load Haul Dump Machine Systems Caterpillar

Diverter Valve (Secondary Steering) - Assemble

Usage:

Specifications

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Illustration 1	g03139116

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Table 1
Specification for 8J-6099 Diverter Valve Gp
Item	Qty	Part	Specification Description
1	1	5J-3419 Spring	Length under test force 47.2 mm (1.86 inch).
			Test force 95 ± 8 N (21.4 ± 1.8 lb).
			Free length after test 93.9 mm (3.7 inch).
2	1	8J-6785 Spring	Length under test force 32.0 mm (1.26 inch).
			Test force 46 ± 4 N (10.3 ± 0.9 lb).
			Free length after test 52.3 mm (2.06 inch).
3	2	1J-9533 Spring	Length under test force 57.2 mm (2.25 inch).
			Test force 47 ± 2 N (10.5 ± 0.5 lb).
			Free length after test 146.1 mm (5.75 inch).

Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths of rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times.

Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.

Note: Lubricate the internal components with the lubricant that is being sealed.

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Illustration 2	g01075841

Install the O-ring seal to plug (15). Install plug (15).
Install the two O-ring seals to cover (17). Install cover (17).
If removed, install spacer (16).
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Illustration 3 g01075839

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Improper assembly of parts that are spring loaded can cause bodily injury.
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
Install shims (12) in spool (11). Install spool (11) and spring (13) in the valve body.
Install O-ring seal (14) to plug (10).
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Illustration 4 g01075838
Install plug (10).
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Illustration 5 g01075837
Install valves (8) and springs (9) in the original locations.
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Illustration 6 g01075849

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Improper assembly of parts that are spring loaded can cause bodily injury.
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
Install sleeves (7), spring (6) and sleeves (5) to valve spool (4).
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Illustration 7 g01075834
Install valve spool assembly (4).
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Illustration 8 g01075833
Install the O-ring seals to cover (3). Install cover (3).
Install flanges (2) to secondary steering diverter valve (1).