R3000H Load Haul Dump Machine Systems Caterpillar


Pilot Valve (STIC Steering) - Install

Usage:

R3000H RCM

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
Loctite C5A  Anti-Seize Compound 

Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.



    Illustration 1g01151631

  1. Install STIC steering pilot valve (8), lever (9) and the lockout assembly.

  2. Apply Tooling (A) to the threads of the bolts. Install the bolts, bracket (11) and three nuts (10).


    Illustration 2g01149827

  3. Connect hose assemblies (4), (5), (6) and (7).


    Illustration 3g01151632

  4. Loosen two locknuts (12). With the STIC steering pilot valve in the center position, adjust plate (13) in order to engage the mechanical lockout. Tighten locknuts (12). Operate lever (9) to lock and unlock the mechanical lockout assembly and check for a smooth operation.

  5. Check the adjustment for the STIC control lock limit switch. Refer to Troubleshooting, Testing and Adjusting, "Limit Switch (STIC Control Lock) - Check and Adjust".


    Illustration 4g01149826

  6. Connect electrical connectors (2) (not shown) and (3).

  7. Fill the hydraulic tank with oil to the correct level. Refer to Operation and Maintenance Manual, "Hydraulic System Oil Level - Check".

  8. Adjust the steering deadband. Refer to Troubleshooting, Testing and Adjusting, "STIC Control (Steering Deadband) - Adjust".


    Illustration 5g01149825

  9. Install cover (1).

End By:

  1. Remove the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Remove and Install".

Caterpillar Information System:

R3000H Load Haul Dump Machine Systems Pilot Valve (STIC Steering) - Assemble
R3000H Load Haul Dump Machine Systems Pilot Valve (STIC Steering) - Disassemble
R3000H Load Haul Dump Machine Systems Pilot Valve (STIC Steering) - Remove
R3000H Load Haul Dump Machine Systems Gear Pump (Secondary Steering) - Install
R3000H Load Haul Dump Machine Systems Gear Pump (Secondary Steering) - Assemble
R3000H Load Haul Dump Machine Systems Gear Pump (Secondary Steering) - Disassemble
R3000H Load Haul Dump Machine Systems Gear Pump (Secondary Steering) - Remove
R3000H Load Haul Dump Machine Systems Relief Valve (Pilot) - Remove and Install
R3000H Load Haul Dump Machine Systems Gear Pump (Steering, Pilot, and Braking) - Install
R3000H Load Haul Dump Machine Systems Gear Pump (Steering, Pilot, and Braking) - Assemble
R3000H Load Haul Dump Machine Systems Gear Pump (Steering, Pilot, and Braking) - Disassemble
R3000H Load Haul Dump Machine Systems Hydraulic Tank - Disassemble
R3000H Load Haul Dump Machine Systems Control Valve (STIC Steering) - Remove
R3000H Load Haul Dump Machine Systems Control Valve (STIC Steering) - Disassemble
R3000H Load Haul Dump Machine Systems Control Valve (STIC Steering) - Assemble
R3000H Load Haul Dump Machine Systems Control Valve (STIC Steering) - Install
R3000H Load Haul Dump Machine Systems Neutralizer Valve (STIC Steering) - Remove and Install
R3000H Load Haul Dump Machine Systems Diverter Valve (Secondary Steering) - Remove
R3000H Load Haul Dump Machine Systems Diverter Valve (Secondary Steering) - Disassemble
R3000H Load Haul Dump Machine Systems Diverter Valve (Secondary Steering) - Assemble
R3000H Load Haul Dump Machine Systems Diverter Valve (Secondary Steering) - Install
R3000H Load Haul Dump Machine Systems Steering Cylinder - Remove
R3000H Load Haul Dump Machine Systems Steering Cylinder - Install
R3000H Load Haul Dump Machine Systems Brake Accumulator - Remove
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