- Uninterruptible Power Supply:
- UPS 1000Z (S/N: EDZ1-UP)
- UPS 1200Z (S/N: HDR1-UP)
- UPS500G (S/N: TYD1-UP)
- UPS600G (S/N: DLD1-UP)
- UPS 1200Z (S/N: HDR1-UP)
Introduction
This Special Instruction provides the handling and unpacking instructions for the Uninterruptible Power Supply.
Do not perform any procedure in this special instruction until you have read this special instruction and understand this information.
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The flywheel is shipped with bearing retainers that are installed to relieve the bearing of transient forces that may be encountered during shipping and handling. Do not attempt to remove the retainers or operate the unit until the unit is properly bolted to the floor anchors. The bearing retainers are to be removed only by Caterpillar authorized service personnel during the final inspection and before initial pre-startup. |
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Damage to the flywheel units can occur if the rotor for the flywheel is turning during the process of moving the unit. Do not move the flywheel units without the bearing retainers installed. |
Important Safety Information
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly.
Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Ensure that any tool, procedure, work method, or operating technique you use that is not recommended by Caterpillar is safe.
Handling Instructions
Note: Keep the UPS dry during shipping, during storage, and during operation. Remove all packing material before energizing the UPS.
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Crushing Hazard. Use extreme care when handling this equipment due to the uneven weight distribution of the cabinets. Locate the center of gravity symbols. Lift the cabinets only in the locations that are shown. Test the lift and balance the cabinets before transporting the cabinets. Maintain a minimum tilt from vertical at all times. Use a suitable material handling device in order to move the cabinets to the final destination. If a forklift is used, it must have a minimum capacity of 3 tons. The forks must have a width of 520.70 mm (20.50 inches) but needs to be less than 609.60 mm (24.00 inches). Failure to adhere to this warning can result in personal injury or death. |
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Do not lift the cabinet from the left side of the cabinet. Damage can occur to the cabinet if the cabinet is lifted from the left side. |
Moving the UPS
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| Illustration 1 | g03136640 |
Fork Positions - Right view (1) Front side view of Cabinet (2) Right side view of Cabinet (3) Rear side view of Cabinet (4) Fork Position | |
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| Illustration 2 | g03136642 |
Forklift in position at right side of Cabinet (2) Right side view of Cabinet (5) Left side view of Cabinet | |
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| Illustration 3 | g03136643 |
Fork positions for lifting Cabinet Off Skid - Front view (1) Front side view of Cabinet (2) Right side view of Cabinet (4) Fork Position (5) Left side view of Cabinet | |
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| Illustration 4 | g03136644 |
Forklift in position - Front view (1) Front side view of UPS (2) Right side view of UPS | |
While the UPS is still on the truck, inspect the equipment and shipping container for any signs of damage or mishandling. Do not attempt to install the UPS if damage is apparent. If any damage is noted, file a damage claim with the shipping agency within 24 hours.
Inspect tilt and shock indicators. A 30 degree tilt is the acceptable maximum. The shock indicator should be clear (not showing red).
Note: If the tilt indicator registered a tilt over 30 degrees, or if the shock indicator is red (unacceptable shock indicated), hidden damage must be suspected. Photograph the tilt and shock indicators in place on the cabinet, for assistance in processing a damage claim.
Compare the contents of the shipment with the bill of lading. Report any missing items to the carrier.
Unpacking Instructions
Removal of Shipping Skid - MMU Cabinet
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| Illustration 5 | g03137748 |
MMU Cabinet - Front view (6) Kick Plate (7) Foam (8) Wood Blocks (9) Shipping Skid | |
The cabinet is attached to two shipping skids (9). The skids provide protection from shock and vibration. The skids are constructed of foam (7) that is sandwiched between two pieces of wood. The skids are attached to the cabinet cleats by four bolts. Wood blocks (8) are inserted between the shipping skids (9) and the base of the cabinet. A kick plate (6) attached to the right side of the skids protect the cabinet from forklift damage during moving.
- Remove the four kick plate screws (13) to remove the kick plate (6) from the shipping skid (9) .
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| Illustration 6 | g03140916 |
Kick Plate (2) Right side view of Cabinet (3) Rear side view of Cabinet (8) Wood Blocks (3 each) (9) Shipping Skid (10) Wood Block Screws (2 per wood block) (12) Shipping Skid Bolts (13) Kick Plate Screws (4 each) | |
- Remove the wood block screws (2 per wood block) (10) securing the wood blocks (8) to the shipping skid (9) .
- After removing the kick plate (6), access the two shipping skid bolts (12) on the right side of the skid. Refer to Illustration 7.
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| Illustration 7 | g03140936 |
Shipping Skid Bolts MMU Cabinet (1) Front side view of Cabinet (2) Right side view of Cabinet (3) Rear side view of Cabinet (12) Shipping Skid Bolts (14) Cleat | |
- Remove the four shipping skid bolts (12) that secure the shipping skids (9) to the cabinet cleats.
- Insert the forklift forks under the cleat (14) on the right side of the cabinet. Lift the cabinet slightly until wood blocks number 1 (16) and wood blocks number 2 (17) are removed.
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| Illustration 8 | g03140976 |
Wood Block Removal (14) Cleat (right side view) (15) Forks (16) Wood Block 1 (17) Wood Block 2 | |
- Lower the cabinet back down onto the shipping skid (9) .
- Insert the forks from the forklift under the cabinet until both cleats are supported by the forks.
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| Illustration 9 | g03140977 |
Wood Block Removal (18) Wood Block 3 | |
- Lift the cabinet slightly until wood block number 3 (18) are removed.
- Lower the cabinet back down onto the shipping skid (9) .
- Move the forklift to the front of the cabinet and insert the forks between the cleats (14). Refer to Illustration 3 and 4 for forklift positions.
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| Illustration 10 | g03140978 |
Lifting the Cabinet to remove the Skid (3) Rear side view of Cabinet | |
- Lift off the cabinet from the shipping skid bolts (12) .
- Remove the shipping skid (9) .
- Lower the cabinet onto the cleats (14) .
- The removal of the MMU Cabinet shipping skid (9) is complete. Repeat the above procedure for any remaining MMU Cabinet's in your UPS.
To continue with the unpacking of the UPS, proceed to ""Removal of Shipping Skid - Input/Output and System Cabinet" ".
Removal of Shipping Skid - Input/Output and System Cabinet
- Open the front door of the cabinets to gain access to the four shipping skid bolts (12) and the four leveling feet (19). The leveling feet (19) will be wrapped in bubble wrap and secured to the front base rail of the cabinets.
Note: The leveling feet (19) must be installed on the Input/Output Cabinet and on the System Cabinet. Install the leveling feet after the skids are removed, before the cabinets are lowered to the ground.
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| Illustration 11 | g03140996 |
Shipping Skid Bolts Input/Output and System Cabinet (Skid Bolt Positions May Vary) (4) Fork Position (12) Shipping Skid Bolts (19) Leveling Feet (4 each per cabinet) | |
- Remove the four shipping skid bolts (12) that secure the shipping skids (9) to the base of the cabinets. The cabinets must be lifted over these bolts in order to remove the shipping skids (9) .
- Insert the forks from the forklift into the front of the cabinets. Refer to Illustration 11 for forklift position.
- Lift off the cabinet from the shipping skid (9) .
- Remove the shipping skid (9) .
Note: While the cabinet are still supported by the forklift, adjust the leveling feet and install the feet into the bottom of the cabinet. Refer to Illustration 12.
- Turn the locking nuts (21) on the leveling foot clockwise until the locking nuts (21) reach the bottom of the leveling foot threaded shaft (22) .
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| Illustration 12 | g03141016 |
Leveling Foot Installation (20) Installed Leveling Foot (4 per cabinet) in Adjusted Position (21) Threaded Shaft (22) Locking Nut | |
- Screw all the leveling feet (19) into the base of the cabinet.
- Lower the cabinet to the floor.
- Turn the leveling feet (19) until a cabinet height of 78 inches is reached.
Note: This initial cabinet height is only a rough adjustment. A final adjustment will be performed after the MMU cabinet have been positioned and anchored and before installation of the Wireway assembly.
- Turn the locking nuts counter-clockwise to lock the leveling feet in place.
- Place cabinet in the appropriate position as indicated.
- Recheck the height of the cabinet to ensure that a height of 78 inches is maintained.
The unpacking of the MMU Cabinet, the System Cabinet, and the Input/Output Cabinet, is now complete.
Inspection of the Shipment
- Verify that all items have been received.
- If spare parts were ordered, verify that the spare parts have arrived.
- Check for loose electrical connections or unstable components in the cabinet.
- Check for any unsafe condition that may be a potential safety problem.
- Remove all packing material before installing the system.