Fuel Tank - Install
Installation Procedure
Show/hide table
| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 5P-9736 | Link Bracket | 2 |
Show/hide table
 |
Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. Clean up fuel spills immediately. |
 |
Show/hide table
| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. |
- Use a suitable lifting device, a hoist, and Tooling (A) to the fuel tank. Move the fuel tank into the original position, as shown.
Show/hide table
 | |
| Illustration 1 | g00506434 |
- Install the fuel tank with two washers and bolts (31). Weight of the fuel tank is 75 kg (165 lb).
Show/hide table
 | |
| Illustration 2 | g00506473 |
- Install bracket (29) to the machine.
Show/hide table
 | |
| Illustration 3 | g00506438 |
- Install washers and four bolts (30) to bracket (29) .
- Install wiring assembly (28) and plastic straps (27) to bracket (29) .
- Install the hose and clip (26) to the fuel tank.
Show/hide table
 | |
| Illustration 4 | g00506433 |
- Install washers and two bolts (25) to the bottom of the fuel tank.
- Install the clip, four bolts (23), and washers (24) to the fuel tank.
Show/hide table
 | |
| Illustration 5 | g00506432 |
- Install bracket (22), washers (21), and four bolts (20) to the machine.
Show/hide table
 | |
| Illustration 6 | g00506431 |
- Install wiring assembly (19) and plastic straps (18) to the fuel tank.
Show/hide table
 | |
| Illustration 7 | g00506277 |
- Install hydraulic accumulator (17), washers (16), and four bolts to the fuel tank.
Show/hide table
 | |
| Illustration 8 | g00506271 |
- Install two wires (15), washers (14), and two nuts (13) .
Show/hide table
 | |
| Illustration 9 | g00506232 |
- Install oil base (12), oil filter (11), washers (10), and two bolts (9) to the machine.
- Install hoses (8) and (7) .
Show/hide table
 | |
| Illustration 10 | g00506226 |
- Tighten clamps (6) and (5) .
- Install hose (4) and tighten clamp (3) .
Show/hide table
 | |
| Illustration 11 | g00506223 |
- Turn ON the valves (2) and (1) .
- Refill the fuel tank with fuel. The capacity of the fuel tank is 150 L (40 US gal). Refer to Operation and Maintenance Manual, SEBU6868 for the correct procedure.
End By:
- Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".
- Install the hood. Refer to Disassembly and Assembly, "Hood - Remove and Install".
- Install the refrigerant condenser. Refer to Disassembly and Assembly, "Refrigerant Condenser - Install".
- Install the cab. Refer to Disassembly and AssemblySENR6776, "Cab - Remove and Install".
Caterpillar Information System:
IT14G Integrated Toolcarrier and 914G Wheel Loader Engine Supplement Fuel Tank - Remove
3408E and 3412E Engines for Caterpillar Built Machines Water Pump
3176C and 3196 Engines for Caterpillar Built Machines Flywheel Housing
3406C Engines for Caterpillar Built Machines Valve Rocker Arms, Lifters, and Bridges
D250E Series II and D300E Series II Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems Counterbalance Valve (Tailgate) - Test and Adjust
773D, 773E, 775D and 775E Off-Highway Trucks Machine Systems Steering Cylinder - Disassemble
G3B, K3A and L3A Denso Alternators T7 Identifying Source of Current Draw - Test
583R Pipelayer Power Train Transmission - Remove
3406C Engines for Caterpillar Built Machines Valve Mechanism Cover
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 0801 FMI 09 Interface Module (No. 1) Abnormal Update - Test
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 0650 FMI 02 Harness Code Incorrect - Test
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 0324 FMI 06 Lamp (Action) Current Above Normal - Test
773D, 773E, 775D and 775E Off-Highway Trucks Machine Systems Steering Cylinder - Assemble
784C, 785C and 785C HAA Off-Highway Truck Air System and Brakes Towing
G3B, K3A and L3A Denso Alternators T8 Alternator Overcharging - Test
IT14G Integrated Toolcarrier and 914G Wheel Loader Engine Supplement Water Pump - Remove and Install
3408E and 3412E Engines for Caterpillar Built Machines Speed/Timing Sensor
583R Pipelayer Power Train Transmission - Install
583R Pipelayer Power Train Transmission - Disassemble
IT14G Integrated Toolcarrier and 914G Wheel Loader Engine Supplement Refrigerant Accumulator - Remove and Install
69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System Switches
IT14G Integrated Toolcarrier and 914G Wheel Loader Engine Supplement Refrigerant Condenser - Remove
784C and 785C Off-Highway Trucks Machine Systems Rear Suspension (Cylinder) - Remove
IT14G Integrated Toolcarrier and 914G Wheel Loader Engine Supplement Refrigerant Condenser - Install