Installation of Bearings for the Axle Hubs in Pneumatic Compactors{3282}
- Paving Compactor:
- PS-110 (S/N: 7MD1-UP)
- PS-130 (S/N: 7ND1-UP)
- PS-150B (S/N: 3XR1-UP)
- PS-180 (S/N: 7PD1-UP)
- PS-200B (S/N: 5JR1-UP)
- PS-130 (S/N: 7ND1-UP)
Introduction
This Special Instruction provides information that is required in order to install the bearings for the axle hub.
Parts that are Required
Show/hide table
REQUIRED PARTS     | ||
Quantity     | Part Number     | Description     |
6     | 203-3904     | Bearing     |
6     | 207-5400     | Boss     |
3     | 207-5401     | Pivot Pin     |
3     | 3E-4370     | Spring Pin     |
Show/hide table
Illustration 1 | g00837914 |
(X) 44.455 ± .015 mm (1.7502 ± 0.0006 inch) |
Show/hide table
Illustration 2 | g00837912 |
(1) 203-3904 Bearing (2) 207-5400 Boss (3) 207-5401 Pivot Pin (4) 3E-4370 Spring Pin |
Show/hide table
Illustration 3 | g00847727 |
(A-B) Follow 1E0099A Specifications. (C-D) Follow 1E0099A Specifications. (Y) 15 mm ± 2 mm (Z) 31.5 mm ± 2 mm |
Rework Procedure
- Raise the machine. Block up the front end of the machine.
- Remove the front tires. Remove the existing pivot pins and remove the axles. Remove the tabs (5) that are located on the legs of the bolster.
Show/hide table
Illustration 4 | g00848694 |
- Bore the holes for the pivot pins for all three axle housings. The dimension is shown in Illustration 1.
- Install a 203-3904 Bearing into each end of each axle housing. The end of the bushing should be flush with the edge of the axle housing.
- Insert the pivot pin into the pin bore of each bolster. Slide a 207-5400 Boss onto each end of each pin. The pins are located on each leg of the bolster. Position the boss so the hole for the spring pin is in the vertical position. Tack weld the boss to the bolster. Weld from point (A) to point (B). Then weld from point (C) to point (D). Remove the pivot pin. Finish weld the boss to the leg of the bolster. Repeat this process for the remaining bolster legs.
Note: Do not weld the boss in place until the pivot pin has been removed. Overheating the pivot pin can cause nickel plating on the pin to flake off.
- Install the axle, the pivot pin, and the spring pin.
- Install the front tires.
- Remove the blocks and lower the machine.
This special instruction is available through the normal literature distribution system. The publication can also be found on the Caterpillar Service Information System (SIS).
Caterpillar Information System:
PM-465 Cold Planer Water Spray System Fluid Level - Check
768C, 769C, 769D, 772B, 773B, 773D, 776C, 777B, 777D, 784B, 785, 785B, 789, 789B, 793, 793B and 793C Off-Highway Truck/Tractors and 771C, 771D and 775D Quarry Trucks Automatic Retarder Control (ARC) System CID 0712 FMI 03 Lamp (Retarder Indicator) Voltage Above Normal - Test
773E Off-Highway Truck/Tractor and 775E Quarry Truck Lifting and Tying Down the Machine - 775E Quarry Truck
120H and 135H Motor Graders Power Train Transmission Control Valve - Disassemble
914G Compact Wheel Loader and IT14G Integrated Toolcarrier Transmission Electronic Control System Solenoid Valves
3512 and 3516 EUI Engines and 784B, 785B, 789B and 793B Off-Highway Truck/Tractors Exhaust Manifold
836G Landfill Compactor and 834G Wheel Dozer Transmission Control
768C, 769C, 769D, 772B, 773B, 773D, 776C, 777B, 777D, 784B, 785, 785B, 789, 789B, 793, 793B and 793C Off-Highway Truck/Tractors and 771C, 771D and 775D Quarry Trucks Automatic Retarder Control (ARC) System CID 0711 FMI 12 Solenoid Valve (Auto Retarder Control) Failed - Test
768C, 769C, 769D, 772B, 773B, 773D, 776C, 777B, 777D, 784B, 785, 785B, 789, 789B, 793, 793B and 793C Off-Highway Truck/Tractors and 771C, 771D and 775D Quarry Trucks Automatic Retarder Control (ARC) System CID 0711 FMI 07 Solenoid Valve (Auto Retarder Control) Improper Mechanical Response - Test
768C, 769C, 769D, 772B, 773B, 773D, 776C, 777B, 777D, 784B, 785, 785B, 789, 789B, 793, 793B and 793C Off-Highway Truck/Tractors and 771C, 771D and 775D Quarry Trucks Automatic Retarder Control (ARC) System CID 0711 FMI 06 Solenoid Valve (Auto Retarder Control) Current Above Normal - Test
836G Landfill Compactor and 834G Wheel Dozer Steering Control
CP-433E, CS-423E and CS433E Vibratory Soil Compactors Machine Systems Gear Pump (Steering)
AP-1050B and BG-245C Asphalt Pavers Ventilation Blower Wheel - Inspect/Clean
TL5 Series Field Cultivator Implement - Lubricate - Every 40 Service Hours or Weekly
768C, 769C, 769D, 772B, 773B, 773D, 776C, 777B, 777D, 784B, 785, 785B, 789, 789B, 793, 793B and 793C Off-Highway Truck/Tractors and 771C, 771D and 775D Quarry Trucks Automatic Retarder Control (ARC) System CID 0712 FMI 05 Lamp (Retarder Indicator) Current Below Normal - Test
836G Landfill Compactor and 834G Wheel Dozer Operator Station
AP-1050B and BG-245C Asphalt Pavers Fuel System - Prime
PM-465 Cold Planer Rotor Cutter Bits - Inspect/Replace
914G Compact Wheel Loader and IT14G Integrated Toolcarrier Transmission Electronic Control System Electronic Control Module (Hydrostatic Transmission)
988G Wheel Loader STIC Transmission Control
725 and 730 Articulated Trucks Braking System Operational Checks
TH350B, TH355B, TH360B and TH460B Telehandlers Boom Pivot Shaft - Lubricate
TH350B, TH355B, TH360B and TH460B Telehandlers Boom Telescoping Cylinder Air - Purge
735 Articulated Truck Power Train Hitch Drive Shaft Bearings - Install