Installation of Film Kits on Skid Steer Loaders{7557} Caterpillar


Installation of Film Kits on Skid Steer Loaders{7557}

Usage:

216 4NZ
Skid Steer Loader:
216 (S/N: 4NZ1-UP)
226 (S/N: 5FZ1-UP)
228 (S/N: 6BZ1-UP)
236 (S/N: 4YZ1-UP)
246 (S/N: 5SZ1-UP)
248 (S/N: 6LZ1-UP)
252 (S/N: FDG1-UP)
262 (S/N: CED1-UP)
267 (S/N: CMP1-UP)
277 (S/N: CNC1-UP)

Introduction

This publication contains the instructions for installing film kits on Skid Steer Loaders. The information in this instruction should be read and understood before you proceed with any installation.

Installation of Film Kits

Required Parts

In order to install films on your machine, you must obtain the film kit that is specific for your machine. See Table 1 in order to determine the film kit for your machine.

Table 1
Film Kits    
Model     Part Number     Description     Table    
216     206-3781     Film Gp     2    
226     206-3782     Film Gp     3    
228     206-3783     Film Gp     4    
236     206-3784     Film Gp     5    
246     206-3785     Film Gp     6    
248     206-3786     Film Gp     7    
252     206-3797     Film Gp     8    
262     206-3798     Film Gp     9    
267     206-3799     Film Gp     10    
277     206-3800     Film Gp     11    

Installation Instructions

Illustrations are provided in this publication in order to instruct you in the installation of films on your machine. First, find the film group for your machine. Then locate the illustrations that are referenced for the installation instructions. The illustrations will provide the instructions that are needed in order to install the film.

Surface preparation is important in the installation of films. The surface must be clean and dry in order for the films to adhere to the machine. Be sure that oil, grease, dirt and all of the pieces of old films have been removed before you install the new films.

The installation instructions that follow are recommended by the supplier:

  1. Obtain one of the following cleaning solvents for cleaning the surface of the machine.

    1. Isopropyl Alcohol

    1. VM&P Naptha

    1. DuPont Prep Sol 39195

  1. Apply solvent to the contact area of the machine. Use a lint free cloth that is clean and dry to remove the solvent.

  1. Carefully remove the backing from the film. Avoid touching the adhesive.

  1. Apply the film to the surface.

    Note: The film cannot be repositioned once the film is applied. If the film is installed incorrectly, the film must be removed and the film must be discarded. Start again and use a new film.

  1. Use a squeegee on the film in order to get the proper bonding. Make overlapping strokes from the center of the film to the edges of the film. Remove any bubbles that remain under the film.

Application Charts

Table 2
The 206-3781 Film Gp for 216 Skid Steer Loaders    
Item     Qty     Part Number     Description     Illustration    
1     1     9X-2754     Film     1    
2     (1)     120-0210     Film     1    
3     1     162-6886     Film (RH)     3    
4     1     162-6887     Film (LH)     3    
5     1     162-6889     Film     7    
6     1     162-6890     Film (RH)     8    
7     1     162-6891     Film (LH)     8    
8     1     142-9126     Film     11, 12    
9     4     156-5762     Film     13, 14    
( 1 ) 60 cm (24 inch)

Table 3
The 206-3782 Film Gp for 226 Skid Steer Loaders    
Item     Qty     Part Number     Film     Illustration    
1     1     9X-2754     Film     1    
2     (1)     120-0210     Film (RH)     1    
3     1     162-6886     Film (LH)     3    
4     1     162-6887     Film     3    
5     1     162-6889     Film (RH)     7    
6     1     162-6868     Film (LH)     8    
7     1     162-6869     Film     8    
8     1     142-9126     Film     11, 12    
9     4     156-5762     Film     13, 14    
( 1 ) 60 cm (24 inch)

Table 4
The 206-3783 Film Gp for 228 Skid Steer Loaders    
Item     Qty     Part Number     Description     Illustration    
1     1     9X-2754     Film     1    
2     (1)     120-0210     Film     1    
3     1     162-6886     Film (RH)     4    
4     1     162-6887     Film (LH)     4    
5     1     162-6889     Film     7    
6     1     167-0005     Film (RH)     8    
7     1     167-0006     Film (LH)     8    
8     1     142-9126     Film     11, 12    
9     4     156-5762     Film     13, 14    
( 1 ) 60 cm (24 inch)

Table 5
The 206-3784 Film Gp for 236 Skid Steer Loaders    
Item     Qty     Part Number     Description     Illustration    
1     1     9X-2754     Film     1    
2     (1)     120-0210     Film     1    
3     1     162-6886     Film (RH)     3    
4     1     162-6887     Film (LH)     3    
5     1     162-6889     Film     7    
6     1     167-0007     Film (RH)     8    
7     1     167-0008     Film (LH)     8    
8     1     142-9126     Film     11, 12    
9     4     156-5762     Film     13, 15    
( 1 ) 60 cm (24 inch)

Table 6
The 206-3785 Film Gp for 246 Skid Steer Loaders    
Item     Qty     Part Number     Description     Illustration    
1     1     9X-2754     Film     1    
2     (1)     120-0210     Film     1    
3     1     162-6886     Film (RH)     3    
4     1     162-6887     Film (LH)     3    
5     1     162-6889     Film     7    
6     1     167-0009     Film (RH)     8    
7     1     167-0010     Film (LH)     8    
8     1     142-9126     Film     11, 12    
9     4     156-5762     Film     13, 15    
10     2     174-3944     Film     16    
( 1 ) 60 cm (24 inch)

Table 7
The 206-3786 Film Gp for 248 Skid Steer Loaders    
Item     Qty     Part Number     Description     Illustration    
1     1     9X-2754     Film     1    
2     (1)     120-0210     Film     1    
3     1     162-6886     Film (RH)     5    
4     1     162-6887     Film (LH)     5    
5     1     162-6889     Film     7    
6     1     167-0011     Film (RH)     8    
7     1     167-0012     Film (LH)     8    
8     1     142-9126     Film     11, 12    
9     4     156-5762     Film     13, 15    
10     2     174-3944     Film     16    
( 1 ) 60 cm (24 inch)

Table 8
The 206-3797 Film Gp for 252 Skid Steer Loaders    
Item     Qty     Part Number     Description     Illustration    
1     1     9X-2754     Film     2    
2     (1)     120-0210     Film     2    
3     1     162-6886     Film (RH)     6    
4     1     162-6887     Film (LH)     6    
5     1     162-6889     Film     7    
6     1     195-6703     Film (RH)     9    
7     1     195-6704     Film (LH)     9    
8     1     190-8118     Film     11, 12    
9     4     156-5762     Film     13, 15    
( 1 ) 60 cm (24 inch)

Table 9
The 206-3798 Film Gp for 262 Skid Steer Loaders    
Item     Qty     Part Number     Description     Illustration    
1     1     9X-2754     Film     2    
2     (1)     120-0210     Film     2    
3     1     162-6886     Film (RH)     6    
4     1     162-6887     Film (LH)     6    
5     1     162-6889     Film     7    
6     1     190-8045     Film (RH)     9    
7     1     190-8046     Film (LH)     9    
8     1     190-8118     Film     11, 12    
9     4     156-5762     Film     13, 15    
10     2     174-3944     Film     16    
( 1 ) 60 cm (24 inch)

Table 10
The 206-3799 Film Gp for 267 Skid Steer Loaders    
Item     Qty     Part Number     Description     Illustration    
1     1     9X-2754     Film     1    
2     (1)     120-0210     Film     1    
3     1     162-6886     Film (RH)     3    
4     1     162-6887     Film (LH)     3    
5     1     162-6889     Film     7    
6     1     204-7347     Film (RH)     10    
7     1     204-7349     Film (LH)     10    
8     1     199-5338     Film     11, 12    
9     4     156-5762     Film     13, 15    
( 1 ) 60 cm (24 inch)

Table 11
The 206-3800 Film Gp for 277 Skid Steer Loaders    
Item     Qty     Part Number     Description     Illustration    
1     1     9X-2754     Film     1    
2     (1)     120-0210     Film     1    
3     1     162-6886     Film (RH)     3    
4     1     162-6887     Film (LH)     3    
5     1     162-6889     Film     7    
6     1     204-73478     Film (RH)     10    
7     1     204-7350     Film (LH)     10    
8     1     199-5338     Film     11, 12    
9     4     156-5762     Film     13, 15    
10     2     174-3944     Film     16    
( 1 ) 60 cm (24 inch)

Illustrations




Illustration 1g00808251

This illustration is applicable to 216, 226, 228, 236, 246, 248, 267, and 277 machines.

(1) 9X-2754 Film

(2) 120-0210 Film

(A) 110 mm (4.3 inch)

(B) 38 mm (1.5 inch)

(C) 28 mm (1.1 inch)

(D) 204 mm (8.0 inch)




Illustration 2g00808253

This illustration is applicable to 252 and 262 machines.

(1) 9X-2754 Film

(2) 120-0210 Film

Note: Center the triangle on film (1) horizontally on the engine access door.




Illustration 3g00803923

This illustration is applicable to 216, 226, 236, 246, 267, and 277 machines.

(3) 162-6886 Film (RH)

(4) 162-6887 Film (LH)

(E) 15 mm (0.6 inch)

(F) 15 mm (0.6 inch)

(G) 15 mm (0.6 inch)

(H) 15 mm (0.6 inch)




Illustration 4g00807974

This illustration is applicable to 228 machines.

(3) 162-6886 Film (RH)

(4) 162-6887 Film (LH)

(F) 45 mm (1.8 inch)

(G) 15 mm (0.6 inch)

(H) 15 mm (0.6 inch)

(J) 10 mm (0.4 inch)




Illustration 5g00807979

This illustration is applicable to 248 machines.

(3) 162-6886 Film (RH)

(4) 162-6887 Film (LH)

(F) 45 mm (1.8 inch)

(G) 15 mm (0.6 inch)

(H) 15 mm (0.6 inch)

(J) 12 mm (0.5 inch)




Illustration 6g00808199

This illustration is applicable to 252 and 262 machines.

(3) 162-6886 Film (RH)

(4) 162-6887 Film (LH)

Note: Center film (3) and film (4) in the space that is available.




Illustration 7g00803922

This illustration is applicable to 216, 226, 228, 236, 246, 248, 252, 262, 267, and 277 machines.

(5) 162-6889 Film

Note: Center film (5) in the space that is available.




Illustration 8g00808377

This illustration is applicable to 216, 226, 228, 236, 246, and 248 machines.

(6) 162-6890 Film (LH) for 216 machines

(6) 166-2768 Film (LH) for 226 machines

(6) 167-0005 Film (LH) for 228 machines

(6) 167-0007 Film (LH) for 236 machines

(6) 167-0009 Film (LH) for 246 machines

(6) 167-0011 Film (LH) for 248 machines

(7) 162-6891 Film (RH) for 216 machines

(7) 166-2769 Film (RH) for 226 machines

(7) 167-0006 Film (RH) for 228 machines

(7) 167-0008 Film (RH) for 236 machines

(7) 167-0010 Film (RH) for 246 machines

(7) 167-0012 Film (RH) for 248 machines

Note: Align the top of the film with the top of the engine access door and align the film so that the curve is concentric with the wheel cutout.




Illustration 9g00808378

This illustration is applicable to 252 and 262 machines.

(6) 195-6703 Film (LH) for 252 machine

(6) 190-8045 Film (LH) for 262 machine

(7) 195-6704 Film (RH) for 252 machine

(7) 190-8046 Film (RH) for 262 machine

Note: Align the top of the film with the top of the engine access door and align the film so that the curve is concentric with the wheel cutout.




Illustration 10g00808496

This illustration is applicable to 267 and 277 machines.

(6) 204-7347 Film (LH) for 267 machine

(6) 204-7348 Film (LH) for 277 machine

(7) 204-7349 Film (RH) for 267 machine

(7) 204-7350 Film (RH) for 277 machine

Note: Align the top of the film with the top of the engine access door and align the film so that the curve is concentric with the wheel cutout.




Illustration 11g00803919

The 142-9126 Film (8)




Illustration 12g00803921

This illustration is applicable to 216, 226, 228, 236, 246, 248, 252, 262, 267, and 277 machines.

The inside of the engine access door

(8) 142-9126 Film for 216, 226, 228, 236, 246, and 248 machines

(8) 190-8118 Film for 252 and 262 machines

(8) 199-5338 Film for 267 and 277 machines

(K) 94.4 mm (3.7 inch)

(L) 189 mm (7.4 inch)




Illustration 13g00803917

The 156-5762 Film (9)




Illustration 14g00803918

This illustration is applicable to 216, 226, and 228 machines.

(9) 156-5762 Film

(M) 30 mm (1.2 inch)

(N) 10 mm (0.4 inch)

(P) 10 mm (0.4 inch)

Note: Center films (9) for the front of the machine on the tie-downs.




Illustration 15g00808241

This illustration is applicable to 236, 246, 248, 252, 262, 267, and 277 machines.

(9) 156-5762 Film

(M) 30 mm (1.2 inch)

(N) 20 mm (0.8 inch)

(P) 20 mm (0.8 inch)

Center films (9) for the front of the machine on the tie-downs.




Illustration 16g00808379

This illustration is applicable to 246, 248, 262, and 277 machines.

(10) 174-3944 Film

(Q) 230 mm (9.1 inch)

(R) 30 mm (1.2 inch)

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