TH103 Telehandler Steering System Caterpillar


Steering System

Usage:

TH103 3PN

Steering Control System




Illustration 1g00792846

(1) Front steering cylinder

(2) Load sensing line

(3) Selector valve for the steering mode

(4) Bank valve

(5) Rear steering position sensor (if equipped)

(6) Rear steering cylinder

(7) Hydraulic tank

(8) Load sensing line for the steering

(9) Steering metering pump

(10) Hydraulic pump

The hydraulic pump (10) is a variable displacement axial piston type. The pump output is matched to system requirements by a load sensing system in bank valve (4). The metering pump (9) is connected to the load sensing system by line (8) .

Steering mode selector valve (3) is a three-position solenoid operated valve which controls the rear axle steering cylinder.

Self-Aligning Rear Steering (If Equipped)

Rear steering position sensor (5) is mounted on the rear steering cylinder. The sensor is de-energized when the lower half of the master steering select switch is depressed for operation in crab steer mode or circle steer mode.

Right Turn in Two-Wheel Steer Mode




Illustration 2g00792853

(1) Front steering cylinder

(2) Load sensing line

(3) Selector valve for the steering mode

(4) Bank valve

(5) Rear steering position sensor (if equipped)

(6) Rear steering cylinder

(7) Hydraulic tank

(8) Load sensing line for the steering

(9) Steering metering pump

(10) Hydraulic pump

(R) Return oil

(P) Pump oil

(B) Blocked oil

When the top of the master steering select switch is depressed, the solenoids on mode selector valve (3) are de-energized. The valve spool is then centered by spring force, and the ports that connect rear steering cylinder (6) are blocked. Oil that is locked into the cylinder by the valve spool holds the rear wheels in the straight ahead position and the rear axle operates as a rigid axle.

When a right turn is made in two-wheel steer mode, oil flows through metering pump (9), through mode selector valve (3), and to the right side of front steering cylinder (1). Oil that enters the cylinder causes the tie rods to move to the left. This causes the wheels to move to the right. Oil in the left side of the steering cylinder flows to tank (7) through the metering pump.

If the steering cylinder reaches the end of the stroke and the operator continues to turn the steering wheel, pressure in the steering system will increase. The increase in pressure causes the signal relief valve in the end section of the bank valve (4) to open and excess signal oil is directed to the tank in order to relieve the pressure.

When the steering wheel is turned to the left the flow of oil is reversed. Oil flows directly to the left side of the steering cylinder and return oil is routed through the mode selector valve and back to the tank.

Note: If the engine stops and the machine is in motion, the machine can still be steered. When the steering wheel is turned in this situation, the metering section of metering pump (9) acts as a pump.

Right Turn in Circle Steer Mode




Illustration 3g00792857

(1) Front steering cylinder

(2) Load sensing line

(3) Selector valve for the steering mode

(4) Bank valve

(5) Rear steering position sensor (if equipped)

(6) Rear steering cylinder

(7) Hydraulic tank

(8) Load sensing line for the steering

(9) Steering metering pump

(10) Hydraulic pump

(R) Return oil

(P) Pump oil

(D) Displaced oil

Note: In circle steer, the front wheels and the rear wheels turn in opposite directions. Circle steer allows the machine to make sharper turns.

When the bottom half of the master steering select switch is depressed, and the circle steer mode is selected, solenoid (A) on mode selector valve (3) is energized. The selector valve spool is offset to the circle steer position.

When a right turn is made in circle steer mode, oil flows through mode selector valve (3) to the right side of rear steering cylinder (6). Oil that is displaced from the left side of the rear steering cylinder flows through the mode selector valve to the right side of the front cylinder (1) .

Return oil from the left side of the front cylinder flows to tank (7) through metering pump (9). The front cylinder rods move to the left. This causes the front wheels to pivot to the right. The rear cylinder rods move to the left. This causes the rear wheels to pivot to the left.

Left Turn in Circle Steer Mode




Illustration 4g00792866

(1) Front steering cylinder

(2) Load sensing line

(3) Selector valve for the steering mode

(4) Bank valve

(5) Rear steering position sensor (if equipped)

(6) Rear steering cylinder

(7) Hydraulic tank

(8) Load sensing line for the steering

(9) Steering metering pump

(10) Hydraulic pump

(R) Return oil

(P) Pump oil

(D) Displaced oil

When a left turn is made in circle steer mode, oil flows directly from metering pump (9) to the left side of front steering cylinder (1). Oil that is displaced from the right side of the front steering cylinder flows through mode selector valve (3) to the left side of rear steering cylinder (6) .

Oil that is displaced from the right side of the rear steering cylinder flows through mode selector valve (3), and metering pump (9) to tank (7). The front cylinder rods move to the right. This causes the front wheels to pivot to the left. The rear cylinder rods move to the right. This causes the rear wheels to pivot to the right.

Right Turn in Crab Steer Mode




Illustration 5g00792867

(1) Front steering cylinder

(2) Load sensing line

(3) Selector valve for the steering mode

(4) Bank valve

(5) Rear steering position sensor (if equipped)

(6) Rear steering cylinder

(7) Hydraulic tank

(8) Load sensing line for the steering

(9) Steering metering pump

(10) Hydraulic pump

(R) Return oil

(P) Pump oil

(D) Displaced oil

Note: In crab steer, the front wheels and the rear wheels turn in the same direction. Crab steer allows the machine to move in a sideways manner for maneuverability in confined areas.

When the top half of the master steering select switch is depressed, and the crab steer mode is selected, solenoid (B) on mode selector valve (3) is energized. The selector valve spool is offset to the crab steer position.

When the steering wheel is turned clockwise in crab steer mode, oil flows through mode selector valve (3) to the left side of rear steering cylinder (6). Oil that is displaced from the right side of the rear steering cylinder flows through the mode selector valve to the right side of the front cylinder (1) .

Return oil from the left side of the front cylinder flows to tank (7) through metering pump (9). The front steer cylinder rods move to the left, and the rear cylinder rods move to the right. This causes the front wheels and the rear wheels to pivot to the right. All the wheels are now turned in the same direction and all wheels are steered.

Left Turn in Crab Steer Mode




Illustration 6g00792900

(1) Front steering cylinder

(2) Load sensing line

(3) Selector valve for the steering mode

(4) Bank valve

(5) Rear steering position sensor (if equipped)

(6) Rear steering cylinder

(7) Hydraulic tank

(8) Load sensing line for the steering

(9) Steering metering pump

(10) Hydraulic pump

(R) Return oil

(P) Pump oil

(D) Displaced oil

When the steering wheel is turned counterclockwise in crab steer mode, oil flows directly from metering pump (9) to the left side of front steering cylinder (1). Oil that is displaced from the right side of the front steering cylinder flows through the mode selector valve to the right side of rear cylinder (6) .

Return oil from the left side of the rear cylinder flows to tank (7) through mode selector valve (3) and metering pump (9). The front steer cylinder rods move to the right, and the rear cylinder rods move to the left. This causes the front wheels and the rear wheels to pivot to the left. All the wheels are now turned in the same direction and all wheels are steered.

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