Illustration 1 | g00811724 |
(A) 203-1506 Control Valve (Swing) (B) 203-1527 Control Valve (Travel Left) (C) 203-1527 Control Valve (Travel Right) (D) 203-1522 Control Valve (Stick) (E) 203-1522 Control Valve (Boom) (F) 203-1522 Control Valve (Saw Tilt) |
Line Relief Valve Pressures and Cycle Times for Machine     | |||
Item     | Function     | Pressure     | Cycle Time (sec)     |
K     | Boom Up     | 38000 ± 700 kPa (5500 ± 100 psi)     |
5.7 to 6.3     |
L     | Boom Down     | 38000 ± 700 kPa (5500 ± 100 psi)     |
4.3 to 4.9     |
M     | Stick In     | 38000 ± 700 kPa (5500 ± 100 psi)     |
2.9 to 3.5     |
N     | Stick Out     | 38000 ± 700 kPa (5500 ± 100 psi)     |
4.1 to 4.7     |
O     | Tool Tilt Raise     | 38000 ± 700 kPa (5500 ± 100 psi)     |
2.7 to 3.3     |
P     | Tool Tilt Lower     | 38000 ± 700 kPa (5500 ± 100 psi)     |
2.7 to 3.3     |
(1) Main relief valve pressure ... 34000 ± 300 kPa (4900 ± 40 psi)
(2) Torque for nut ... 60 ± 15 N·m (40 ± 10 lb ft)
(3) Torque for four bolts ... 49 ± 5 N·m (36 ± 4 lb ft)
(4) Torque for twenty bolts ... 86 ± 10 N·m (65 ± 7 lb ft)
Travel Valve (Right and Left Side)
Illustration 2 | g00811737 |
203-1527 Control Valve (Travel Left) (Travel Right) |
Line Relief Valve Pressures for Travel Motors     | ||
G     | Forward Travel Left track     |
38000 ± 700 kPa (5500 ± 100 psi)     |
H     | Forward Travel Right track     |
38000 ± 700 kPa (5500 ± 100 psi)     |
I     | Reverse Travel Left track     |
38000 ± 700 kPa (5500 ± 100 psi)     |
J     | Reverse Travel Right track     |
38000 ± 700 kPa (5500 ± 100 psi)     |
(5) Torque for two valves ... 120 ± 30 N·m (90 ± 22 lb ft)
(6) Two 203-1529 Shims ... 0.4 mm (.02 inch)
(7) Torque for four bolts ... 25 ± 5 N·m (18 ± 4 lb ft)
(8) Torque for two bolts ... 9.5 ± 2 N·m (84 ± 18 lb in)
(9) Torque for two nuts ... 60 ± 15 N·m (44 ± 11 lb ft)
Swing Valve
Illustration 3 | g00811736 |
203-1506 Control Valve (Swing) |
(10) Torque for two valves ... 120 ± 30 N·m (90 ± 22 lb ft)
(11) Two 203-1517 Shims ... 1.4 mm (.06 inch)
(12) Torque for four bolts ... 25 ± 5 N·m (18 ± 4 lb ft)
(13) Torque for two nuts ... 60 ± 10 N·m (44 ± 7 lb ft)
(14) Torque for two bolts ... 9.5 ± 2 N·m (84 ± 18 lb in)
Saw Tilt Valve, Boom Valve, and Stick Valve
Illustration 4 | g00811725 |
203-1522 Control Valve (Saw Tilt) (Stick) (Boom) |
(15) Torque for two relief valves ... 120 ± 30 N·m (90 ± 22 lb ft)
(16) Two 8U-2274 Shims ... 1.0 mm (.04 inch)
(17) Two 8U-2273 Shims ... 0.5 mm (.02 inch)
(18) Torque for two bolts ... 9.5 ± 2 N·m (84 ± 18 lb in)
(19) Torque for four bolts ... 25 ± 5 N·m (18 ± 4 lb ft)
(20) Torque for two nuts ... 60 ± 15 N·m (44 ± 11 lb ft)