Instructions for Installing CABSWIN {7600} Caterpillar

Wheel Harvesters:

550 (S/N: 7ZN1-UP)

570 (S/N: 4XR1-UP)

580 (S/N: 7CN1-UP)

Introduction

Illustration 1	g00747813
CABSWIN Control Unit

This Special Instruction provides the necessary guidelines for installation of CABSWIN onto Wheel Harvesters.

Do not perform any procedure that is outlined in this publication until you understand the information that is contained in this document.

Reference: Schematic, RENR3021, "550 Wheel Harvester, 570 Wheel Harvester and 580 Wheel Harvester, Electrical System".

Preparation of the Machine

1. Clean the machine. Cleaning the machine will help to prevent dirt from entering the hydraulic system when hydraulic components are being installed.

2. Start the machine. Fully extend the stick. Lower the attachment to the ground.

Show/hide table

At operating temperature, the hydraulic oil is hot and under pressure. Hot oils can cause burns. To prevent possible personal injury, release the pressure in the implement hydraulic circuit (boom, stick, bucket, and swing), travel circuits, and the hydraulic oil tank at the filler cap before any hydraulic lines or components are disconnected or removed. Remove the filler cap only when the engine is stopped and the filler cap is cool enough to touch.

Show/hide table

NOTICE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.

3. Permit only one operator on the machine. Keep other personnel away from the machine and the harvester head.

4. Park the machine on a smooth, level surface. Move away from other operating machines and away from personnel.

Show/hide table



Illustration 2	g00601926

5. Lower the machine to the lowest position. Retract the extendable stick. Tilt the harvester head into the HORIZONTAL position. Lower the harvester head to the ground.

6. Place the operating mode switch in the NEUTRAL position.

Show/hide table



Illustration 3	g00485495
Steering Frame Lock (LOCKED Position)

7. Install the steering frame lock. Place blocks in front of the wheels and behind the wheels.

Show/hide table



Illustration 4	g00485499

8. Install the swing lock pins.

9. Stop the engine by turning the engine start switch key to the OFF position.

10. Turn the engine start switch key to the ON position. Place the boom switch in the ON position. Move the implement joystick and the joystick for the pendulum arms through the full range of motion. Moving the joysticks will release the pressure in the hydraulic system.

11. Turn the engine start switch key to the OFF position. Place the boom switch in the OFF position. Turn the battery disconnect switch and the secondary disconnect switch to the OFF position.

Show/hide table



Illustration 5	g00486433
Breaker Relief Valve

12. In order to relieve all of the pressure in the hydraulic tank, press and hold down the plunger on the breaker relief valve.

Show/hide table



Illustration 6	g00453840
Valve Cover (HH75 Harvester Head) (1) Latch. (2) Nut. (3) Buckle.

13. Unfasten buckles (3) for the valve cover on the harvester head. Remove nuts (2). Unfasten latches (1) .

    Note: The valve cover on the HH45, HH55, and HH65 weighs approximately 160 N (35 lb). The valve cover on the HH75 weighs approximately 300 N (65 lb). Two people are required to remove the valve cover.

14. Slide the valve cover off the harvester head.

Show/hide table



Illustration 7	g00429560

15. In order to relieve the oil pressure in the harvester head, place a wrench on one of the studs for the hydraulic control valve. Refer to Illustration 7. Slowly turn the wrench until the wrench is fully down. Slowly turn the wrench until the wrench is fully up.

16. Repeat step 15 for each stud on the hydraulic control valve. The HH45 Harvester Head, the HH55 Harvester Head, and the HH65 Harvester Head have seven studs. The HH75 Harvester Head has eight studs.

Removal of 192-3546 Display Module Gp

Show/hide table



Illustration 8	g00772635

1. Remove 192-3546 Display Module Gp (1). Disconnect 183-7661 Harness that is connected to the back of 192-3546 Display Module Gp (1) .

2. Remove 179-0592 cover (2) .

Removal of the 183-7657 Interface Module

Show/hide table



Illustration 9	g00772353

1. Disconnect the following harness assemblies from 183-7657 Interface Module (5) :
   • Wiring harness for the left hand keypad (3)

   • Wiring harness for the potentiometer (4)

   • 183-7660 Harness (6)

   • Wiring harness for the right hand keypad (7)

2. Remove 161-5214 Box (1) .

3. Remove left hand keypad (2) .

4. Remove right hand keypad (8) .

Show/hide table



Illustration 10	g00772343

5. Remove 183-7657 Interface Module (5) .

Removal of 183-7659 Interface Module

Show/hide table



Illustration 11	g00772409
Operator Control Console

1. Remove knob (2). Raise panel 1.

2. Remove knob (4). Raise panel (3) .

3. Remove cover (5) .

Show/hide table



Illustration 12	g00772631

4. Remove plate assembly (6) for the cab door.

Show/hide table



Illustration 13	g00772505

5. Disconnect wire harness (7) .

6. Remove 183-7661 Harness (8) .

7. Disconnect 173-3863 Cable (9).

8. Remove wire harness (11) and wire harness (12) .

9. Disconnect wire harness (13) .

10. Remove 183-7659 Interface Module (10) .

11. Disconnect 173-3863 Cable (9) from the 183-7655 printer . Remove 173-3863 Cable (9) .

12. Remove the 183-7655 printer . Remove the 161-5221 Support .

Removal of 164-7378 Cab Harness As

Table 1

Parts List
Qty	Part Number	Description
1	198-2565	Cab Harness As

Show/hide table



Illustration 14	g00772642

1. Remove plate assembly (1) .

Show/hide table



Illustration 15	g00772773

2. Remove 164-7378 Cab Harness As (2). Replace 164-7378 Cab Harness As (2) with the 198-2565 Cab Harness As . See Illustration 16.

Illustration 16	g00776249
198-2565 Cab Harness As

Removal of 184-6188 Implement Control

Show/hide table



Illustration 17	g00772866

1. Remove left hand cover (1) from the bottom of the harvester head.

Show/hide table



Illustration 18	g00772918

2. Remove cover (2) from the 184-6188 Implement Control .

Show/hide table



Illustration 19	g00772922

3. Disconnect the wires from connectors (3) .

4. Loosen wiring clamps (4). Pull the wires through the wiring clamps.

5. Remove 184-6188 Implement Control (5) .

Removal of 170-8324 Valves

Show/hide table



Illustration 20	g00772977

1. Disconnect hose assembly (1) .

2. Disconnect three hose assemblies (5) .

3. Disconnect three wire connectors (3) .

4. Remove two bolts (4) from 170-8325 Manifold (2) .

5. Remove 170-8325 Manifold (2) with the three 170-8324 Valves .

Removal of 156-4606 Wiring Harness

Illustration 21	g00772993

1. Remove 156-4606 Wiring Harness (1) .

2. Remove the seven 183-5758 Plugs from 156-4606 Wiring Harness (1). The plugs will be used on the new wire harnesses.

Removal of the Bypass Relief Valve

Show/hide table



Illustration 22	g00773001

1. Disconnect two hose assemblies (1).

2. Disconnect one electrical connector from bypass relief valve (2) .

3. Remove two bolts (3) .

4. Remove bypass relief valve (2) .

Removal of Three Hose Assemblies Underneath the Main Control Valve

Table 2

Parts List
Qty	Part Number	Description
3	156-4364	Plugs

Show/hide table



Illustration 23	g00767086

1. Remove two bolts (1) .

Show/hide table



Illustration 24	g00767092

2. Install a suitable lifting sling around the valve body. Raise the valve body with a suitable lifting device and block the valve body with suitable cribbing.

Show/hide table



Illustration 25	g00773023

3. Remove three hose assemblies (2). Plug the fittings with three 156-4364 Plugs .

Installation of the 196-4827 Harvester Head Control Group

Table 3

Parts List
Qty	Part Number	Description
1	188-8801	Plate As
1	198-1402	Monitor Keypad Module (RH)
1	198-1403	Monitor Keypad Module (LH)
1	194-6613	Control Unit Box (BU)
1	197-5017	Monitor Harness As
1	197-5018	Monitor Harness As
1	194-6614	Control Unit Box (D)
1	194-6619	Control Unit Box (KU)
1	205-0684	Monitor (CABS (Computer Aided Bucking System))
1	194-6627	Keyboard
1	196-1133	Wiring Harness (Boom)
1	196-1142	Wiring Harness (Controller)
1	196-1143	Wiring Harness (Control Unit-D)
1	196-1146	Wiring Harness (Control Unit-KU)
1	198-6154	Cable
1	198-6153	Power Cable
1	198-6152	Carrying Case
1	198-3435	Portable Printer
4	198-6155	Cap
12	7Y-7388	Screw
2	8T-4171	Bolt
4	8T-0328	Hard Washer
1	188-8808	Plate As
2	160-8285	Washer
30	3S-2093	Cable Strap
1	188-8803	Plate As
2	169-4766	Handle
2	7X-7739	Washer
1	5C-8465	Seal
1	188-7242	Film (RH Pallet)
1	188-7243	Film (LH Pallet)
1	173-2851	Plate
4	100-2881	Screw
5	183-5757	Plugs
1	5P-5677	Electrical Wire
1	9U-7246	Connector Repair Kit
1	204-6740	Software Kit

Illustration 26	g00773924
(4) 194-6613 Control Unit Box (BU) (5) 194-6619 Control Unit Box (KU) (8) 194-6614 Control Unit Box (D) (15) 205-0684 Monitor (CABS (Computer Aided Bucking System)) (17) 194-6627 Keyboard (19) 198-3435 Portable Printer (25) 198-1403 Monitor Keypad Module (LH) (26) 198-1402 Monitor Keypad Module (RH)

Show/hide table



Illustration 27	g00773305

1. Disconnect six wire harness connectors (1) .

Show/hide table



Illustration 28	g00773309

2. Remove the two screws that hold 162-1782 Bracket (2) in position.

Show/hide table



Illustration 29	g00773406

3. Remove six wire harness connectors (3) from the back of 162-1782 Bracket (2). Remove 162-1782 Bracket (2) .

Show/hide table



Illustration 30	g00773512
162-1782 Bracket (A) 33 cm (13 inch). (B) 2 cm (0.79 inch). (C) 7 cm (2.76 inch). (D) 6 cm (2.36 inch). (E) 45 cm (17.72 inch).

4. Cut the 162-1782 Bracket according to the dimensions that are listed in Illustration 30.

Show/hide table



Illustration 31	g00773657

5. Drill and tap eight holes into the operator console that will fit "M5X0.8" Screws. Use a 4.5 mm drill bit. Use an "M5" tap drill. Use the 194-6613 Control Unit Box (BU) and the 194-6619 Control Unit Box (KU) as templates.

Show/hide table



Illustration 32	g00773689

Show/hide table



Illustration 33	g00773702

6. Install 194-6613 Control Unit Box (BU) (4) and 194-6619 Control Unit Box (KU) (5) with eight 7Y-7388 Screws .

   Note: 194-6613 Control Unit Box (BU) (4) must be positioned lower than 194-6619 Control Unit Box (KU) (5) in order to clear 171-8654 Stop Switch Assembly (Machine Shutdown) (6) .

Show/hide table



Illustration 34	g00773755

7. Drill and tap two holes into the rear of the operator console that will fit an "M6X1" bolt. Use the 188-8808 Plate As as a template.

Show/hide table



Illustration 35	g00773754

8. Assemble 194-6614 Control Unit Box (D) (8) to 188-8808 Plate (7) with four 7Y-7388 Screws and four 8T-0328 Hard Washers .

Show/hide table



Illustration 36	g00773779

9. Install 194-6614 Control Unit Box (D) (8) with two 8T-4171 Bolts and two 160-8285 Washers .

Show/hide table



Illustration 37	g00773789

10. Install 188-8803 Plate As (12) with the existing handles (11) and washers.

11. Install a 46 cm (18 inch) piece of 5C-8465 Seal (10) along the bottom edge of 188-8803 Plate As (12) .

12. Install a 33 cm (13 inch) piece of 5C-8465 Seal (9) along the top edge of 188-8803 Plate As (12) .

Show/hide table



Illustration 38	g00773807

13. Install 188-8801 Plate As (13) onto the back of 205-0684 Monitor (CABS (Computer Aided Bucking System)) (15) with the four existing screws (14) .

Show/hide table



Illustration 39	g00773809

14. Install 205-0684 Monitor (CABS (Computer Aided Bucking System)) (15) with two 169-4766 Handles (16) and two 7X-7739 Washers .

15. Slide the 194-6627 Keyboard (17) into the slot.

Show/hide table



Illustration 40	g00774380

16. Replace the 24-pin connector (18) from wire harness "X83" with the following connectors. Table 4 identifies the wires for wire harness "X83".
    Show/hide table

    Table 4

    Wire Harness "X83"
    Pin	Wire Identification
    1	YL-134
    2	GY-A345
    3	PK-X873
    4	BR-X874
    5	BU-X875
    6	OR-X943
    7	GN-180
    8	OR-X876
    9	PU-160
    10	GY-118
    11	GN-501
    12	BR-500
    13	GN-680
    14	GN-680
    15	GN-680
    16	GN-680
    17	PU-X830
    18	BK-200
    19	BK-200
    20	N/C
    21	N/C
    22	N/C
    23	N/C
    24	N/C

17. Assemble the 102-8801 Receptacle Kit . Use the wires from harness "X83". See Table 5.

18. Connect the new 12-pin connector to the 12-pin connector on the 198-2565 Cab Harness As . See Illustration 16.
    Show/hide table

    Table 5

    102-8801 Receptacle Kit (12-Pin Connector)
    Pin "(X83)"	Wire Identification	Pin
    13	BK-200	1
    14	BK-200	2
    15	GN-180	3
    16	GN-180	4
    10	PU-160	5
    11	PU-160	6
    12	RD-142	7
    -	GND	8
    -	GND	9
    -	GND	10
    -	N/C	11
    -	N/C	12

19. Assemble the 102-8811 Connecting Plug Kit . Use the wires from harness "X83". See Table 6.
    Show/hide table

    Table 6

    102-8811 Connecting Plug Kit (8-Pin Connector)
    Pin "(X83)"	Wire Identification	Pin
    18	BK-200	1
    19	BK-200	2
    7	GN-180	3
    	GN-180	4
    9	PU-160	5
    	PU-160	6
    -	RD-142 (1)	7
    -	N/C	8

    Show/hide table

    ( 1 )

    You must cut a piece 5P-9073 Electrical Wire . Connect the wire to Fuse 24.

20. Connect the new 8-pin connector to the 8-pin connector on the 197-5017 Monitor Harness As . See Illustration 26.

21. Assemble the 102-8809 Connecting Plug Kit . Use the wires from harness "X83". See Table 7.
    Show/hide table

    Table 7

    102-8809 Connecting Plug Kit (4-Pin Connector)
    Pin "(X83)"	Wire Identification	Pin
    3	PK-X873	1
    4	BR-X874	2
    5	BU-X875	3
    6	OR-X943	4

22. Connect the new 4-pin connector to the 4-pin connector on the 196-1138 Operator Controls Harness . See Illustration 26.

23. Assemble the 102-8802 Receptacle Kit . Use the wires from harness "X83". See Table 8.
    Show/hide table

    Table 8

    102-8802 Receptacle Kit (2-Pin Connector)
    Pin "(X83)"	Wire Identification	Pin
    8	OR-876	1
    -	N/C	2

Show/hide table



Illustration 41	g00777319

24. Fabricate a wire harness for position 2 of the 194-6614 Control Unit Box (D). See Illustration 41. Use the following parts to assemble the wire harness:
    • 183-5757 Plug

    • 5P-5677 Electrical Wire

    • 155-2270 Connecting Plug Kit

25. Connect the 2-pin connector to the harness on position 2 of the 194-6614 Control Unit Box (D). See Illustration 26.

26. Assemble the 102-8802 Receptacle Kit . Use the wires from harness "X83". See Table 9.
    Show/hide table

    Table 9

    102-8802 Receptacle Kit (2-Pin Connector)
    Pin "(X83)"	Wire Identification	Pin
    17	PU-X830	1
    -	NC	2

Show/hide table



Illustration 42	g00777346

27. Fabricate a wire harness for position 3 of the 194-6614 Control Unit Box (D). See Illustration 42. Use the following parts to assemble the wire harness:
    • 183-5757 Plug

    • 5P-5677 Electrical Wire

    • 155-2270 Connecting Plug Kit

28. Connect the 2-pin connector to the harness on position 3 of the 194-6614 Control Unit Box (D). See Illustration 26.

29. Assemble the 155-2270 Connecting Plug Kit . Use the wires from harness "X83". See Table 10.
    Show/hide table

    Table 10

    155-2270 Connecting Plug Kit (2-Pin Connector)
    Pin "(X83)"	Wire Identification	Pin
    1	YL-134	1
    2	GY-A345	2

Show/hide table



Illustration 43	g00777360

30. Connect the 2-pin connector to the 171-8086 Switch (Door). See Illustration 43.

31. Assemble the 102-8808 Connecting Plug Kit . See Table 11.
    Show/hide table

    Table 11

    102-8808 Connecting Plug Kit
    Pin "(X51)"	Wire Identification	Pin
    1	N/C	1
    2	PU-X962	2
    3	GY-X963	3

Show/hide table



Illustration 44	g00777545

32. Fabricate a wire harness for position 4 and 5 of the 194-6614 Control Unit Box (D). See Illustration 44. Use the following parts to assemble the wire harness:
    • Two 183-5757 Plugs

    • 5P-5677 Electrical Wire

    • 102-8803 Receptacle Kit

Show/hide table



Illustration 45	g00777590

33. Connect the 3-pin connector to the harness "X51". See Illustration 45 and Illustration 26.

Show/hide table



Illustration 46	g00777596

34. Fabricate a wire harness for position 1 of the 194-6614 Control Unit Box (D). See Illustration 46. Use the following parts to assemble the wire harness:
    • 183-5757 Plug

    • 5P-5677 Electrical Wire

    • Two 8T-8729 Connector Pins

Show/hide table



Illustration 47	g00777611

35. Connect the two wires to connector "X1". See Illustration 47 and Illustration 26.

Show/hide table



Illustration 48	g00778030
196-1133 Wiring Harness (Boom)

36. Remove the 40-pin connector from the 196-1133 Wiring Harness (Boom). Install one 102-8801 Receptacle Kit .

Show/hide table



Illustration 49	g00777937

37. Remove the radio.

38. Remove the radio mounting.

39. Replace the existing plate assembly with one 173-2851 Plate (21). If necessary, drill and tap four holes for a M6X1.0X12mm screw. Use the 173-2851 Plate as a template.

Show/hide table



Illustration 50	g00775644

40. Install 173-2851 Plate (21) with the four existing 9X-2042 Screws .

41. Reinstall the radio (20) .

Show/hide table



Illustration 51	g00775646

42. Install 198-3435 Portable Printer (19) with four 100-2881 Screws (22) .

Show/hide table



Illustration 52	g00775651

43. Connect 198-6154 Cable (23) and 198-6153 Power Cable (24) to the printer.

44. Route 198-6154 Cable (23) behind the trim to the 205-0684 Monitor (CABS (Computer Aided Bucking System)). See Illustration 26.

45. Route the 198-6153 Power Cable (24) behind the trim to the 194-6613 Control Unit Box (BU). See Illustration 26.

46. Install the remaining wire harnesses. Route the wires according to Illustration 26.

Installation of 196-1279 Harvester Head Control Group (CABSWin) and 196-7862 Harvester Head Wiring Group

Table 12

Parts List
Qty	Part Number	Description
1	194-6612	Control Unit Box
1	194-6616	Control Unit Box (Analog Output)
1	194-6617	Control Unit Box (Analog Input)
1	197-0511	Monitor Harness As (Control Unit)
1	197-0512	Monitor Harness As (Analog Output Box)
1	197-0515	Sensor Harness (Saw Home)
1	197-0516	Sensor Harness (Saw Position)
1	202-4160 (1)	Sensor Harness (Length)
1	200-2335 (2)	Sensor Harness (Length)
1	200-1895 (3)	Sensor Harness (Length)
1	200-2334 (1)	Sensor Harness (Diameter)
1	200-2333 (4)	Sensor Harness (Diameter)
1	197-0518	Wiring Harness
1	197-0519	Wiring Harness (Right Hand and Left Hand Feed Roller Motor)
1	197-0520	Wiring Harness (Delimbing Knife Open/Close)
1	197-0521	Wiring Harness (Holding Arm Open/Close)
1	197-0522	Wiring Harness (Cut System On/Off)
1	197-0523	Wiring Harness (Roller Arm Open/Close)
1	197-0524	Wiring Harness (Tilt Up/Down)
12	198-6155	Cap
13	3S-2093	Cable Strap
1	197-5016	Hydraulic Electronic Control Harness
12	7Y-7388	Screw
12	8T-0328	Hard Washer
1	204-3442	Plate As
1	188-8802	Plate
1	189-0585	Cover As
3	6V-8202	Bolt
1	196-1107	Cover As
4	5A-3604	Bolt
4	8T-4224	Hard Washer
1	194-1974	Plate
1	198-5372	Clamp
2	8T-4971	Bolt
1	198-9025	Plate As
3	8T-4121	Hard Washer
2	8T-4137	Bolt
1	198-6231	Plate As
1	198-6232	Plate As
2	199-8103	Spool
1	199-8102	Spool
5	168-8923	Solenoid Valve Gp

( 1 )	HH45 Only
( 2 )	HH55 and HH65 Only
( 3 )	HH75 Only
( 4 )	HH55, HH65 and HH75 Only

Illustration 53	g00775673
196-1279 Harvester Head Control

Show/hide table

Personal injury or death can result from fumes, gases and ultraviolet rays from the weld arc. Welding can cause fumes, burn skin and produce ultraviolet rays. Keep your head out of the fumes. Use ventilation, exhaust at the arc, or both, to keep fumes and gases from your breathing area. Wear eye, ear and body protection before working. Protect yourself and others; read and understand this warning. Fumes and gases can be dangerous to your health. Ultraviolet rays from the weld arc can injure eyes and burn skin. Electric shock can cause death. Read and understand the manufacturer's instructions and your employer's safety practices. Do not touch live electrical parts. See "American National Standard Z49.1, Safety in Welding and Cutting" published by the American Welding Society. American Welding Society 2501 N.W. 7th Street Miami, Florida 33125 See "OSHA Safety and Health Standards, 29 CFR 1910", available from U.S. Department of Labor. U.S. Department of Labor Washington, D.C. 20210

Show/hide table

Do not torch or weld on painted areas. The effect of gasses from burned paint is a danger to the person doing the cutting or welding.

Show/hide table



Illustration 54	g00777965

1. Cut off the mounting brackets.

2. Enlarge the access hole on the left side of the frame. A wire connector must be able to fit through the access hole.

Show/hide table



Illustration 55	g00775322
(1) 198-6231 Plate As . (A) 5 millimeter fillet weld. (B) 5 millimeter fillet weld.

3. Weld 198-6231 Plate As (1) onto the left side of the frame. See Illustration 55.

Show/hide table



Illustration 56	g00777957

4. Cut off the mounting brackets.

5. Enlarge the access hole on the right side of the frame. A wire connector must be able to fit through the access hole.

Show/hide table



Illustration 57	g00775388
(2) 198-6232 Plate As . (C) 5 millimeter fillet weld.

6. Install 198-6232 Plate As (2) onto the right side of the frame. See Illustration 57.

Show/hide table



Illustration 58	g00775401

7. Position 194-6617 Control Unit Box (Analog Input) (4) and 194-6616 Control Unit Box (Analog Output) (5) onto 204-3442 Plate (3) .

Show/hide table



Illustration 59	g00775409

8. Install 194-6617 Control Unit Box (Analog Input) (4) and 194-6616 Control Unit Box (Analog Output) (5) onto 204-3442 Plate As (3) with eight 7Y-7388 Screws (5) .

9. Install the assembly onto 198-6231 Plate As (1) with two 5A-3604 Bolts and two 8T-4224 Hard Washers .

Show/hide table



Illustration 60	g00775440

10. Install 194-6612 Control Unit Box (9) onto 188-8802 Plate (7) with four 7Y-7388 Screws (8) .

Show/hide table



Illustration 61	g00775458

11. Position the assembly onto 198-6232 Plate As (2).

    Note: Do not install the bolts and washers at this time. You must install the cover before you install the bolts and washers.

Show/hide table



Illustration 62	g00776134

Show/hide table



Illustration 63	g00776138
View C-C

12. Drill and tap two holes onto the lubrication tank for a M10X1.5X20mm bolt. Use 198-9025 Plate As (13) as a template.

13. Install 198-9025 Plate As (13) with two 8T-4121 Hard Washers (10) and two 8T-4137 Bolts (11) .

14. Attach wire harness (12) that is connected to the 194-6612 Control Unit Box . Attach wire harness (12) to 198-9025 Plate As (13) with two 194-1974 Plates (14), two 198-5372 Clamps (15) and two 8T-4971 Bolts (16) .

Show/hide table



Illustration 64	g00775485

15. Remove the following solenoid valves:

    (17) Tilt

    (18) Holding arms

    (19) Feed roller arms

    (20) Delimbing knives

    (21) Saw

16. Replace the five solenoid valves with five 168-8923 Solenoid Valves .

Show/hide table



Illustration 65	g00775513

17. Remove the housing for the delimbing knives (22) and the housing for the holding arms (24).

Show/hide table



Illustration 66	g00775517
Spool

18. Replace the existing spools with two 199-8103 Spools .

19. Install the housing for the delimbing knives (22) and the housing for the holding arms (24).

20. Remove the housing for the feed roller arms (23) .

21. Replace the existing spool with one 199-8102 Spool .

22. Install the housing for the feed roller arms (23) .

Show/hide table



Illustration 67	g00776208

23. Install 198-1403 Monitor Keypad Module (LH) (25) to the existing rod (27) .

24. Install 188-7243 Film (LH Pallet) (26) onto 198-1403 Monitor Keypad Module (LH) (25) .

Show/hide table



Illustration 68	g00776244

25. Route the wire harness for 198-1403 Monitor Keypad Module (LH) (25) to 194-6619 Control Unit Box (KU) .

Show/hide table



Illustration 69	g00776245

26. Install 198-1402 Monitor Keypad Module (RH) (28) to the existing rod (30) .

27. Install 188-7242 Film (RH Pallet) (29) onto 198-1402 Monitor Keypad Module (RH) (28) .

Show/hide table



Illustration 70	g00776247

28. Route the wire harness for 198-1402 Monitor Keypad Module (RH) (28) to 194-6619 Control Unit Box (KU) .

Show/hide table



Illustration 71	g00776312

29. Remove cover (31) underneath the stick assembly.

Show/hide table



Illustration 72	g00776329

30. Loosen clamp (32) .

31. Tie the new 196-1189 Wiring Harness to the existing wire harness (33) .

Show/hide table



Illustration 73	g00777159
196-1189 Wiring Harness

32. Remove the 40-pin connector from the 196-1189 Wiring Harness . Install one 155-2255 Connecting Plug Kit .

Show/hide table



Illustration 74	g00777149

33. Pull the wire harnesses through the hoses that protect the wire harnesses. Route 196-1189 Wiring Harness (33) over the boom assembly and underneath the cab.

Show/hide table



Illustration 75	g00777171

34. Install 197-5016 Hydraulic Electronic Control Harness (34). Tie 197-5016 Hydraulic Electronic Control Harness (34) to the existing wire harness. Pull the wire harnesses through the hose.

35. Connect 197-5016 Hydraulic Electronic Control Harness (34) to 196-1189 Wiring Harness (33) .

36. Remove the existing plugs from the following wire harnesses. Only remove the plugs that connect to the solenoids of the main control valve.
    • 197-0519 Wiring Harness (Right Hand and Left Hand Feed Roller Motor)

    • 197-0520 Wiring Harness (Delimbing Knife Open/Close)

    • 197-0521 Wiring Harness (Holding Arm Open/Close)

    • 197-0522 Wiring Harness (Cut System On/Off)

    • 197-0523 Wiring Harness (Roller Arm Open/Close)

    • 197-0524 Wiring Harness (Tilt Up/Down)

37. Install the existing 183-5758 Plugs that were removed from the 156-4606 Wiring Harness .

38. Install the wire harnesses to the main control valve. See Illustration 53.

39. When possible, use the existing wires for the sensors. Simply install 183-5757 Plugs onto the ends of the wires in order to connect the wires to the 194-6617 Control Unit Box (Analog Input). See Illustration 53.

40. Install the remaining wire harnesses. Route the wires according to Illustration 53.

Show/hide table



Illustration 76	g00777640

41. Install 196-1107 Cover As (37) with two 8T-4224 Hard Washers (35) and two 5A-3604 Bolts (36) .

Show/hide table



Illustration 77	g00777643

42. Cut 8 mm (0.32 inch) from the top edge of 189-0585 Cover As (38) .

Show/hide table



Illustration 78	g00777741

Show/hide table



Illustration 79	g00777743

43. Fit 189-0585 Cover As (38) onto the left side of the frame. If the left side of the cover does not completely cover the control boxes, weld a piece of round steel (40) to the cover.

44. Install 189-0585 Cover As (38) with three 6V-8202 Bolts (39) .

45. Install the valve cover onto the harvester head.