416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Machine Systems Caterpillar


Bank Valve (Stabilizer) - Assemble

Usage:

416D B2D

Assembly Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     199-4384     Installer     1    



    Illustration 1g00755619

  1. Install six fittings (57) .



    Illustration 2g00755620

  1. Assemble O-ring (56) onto check valve (55) .

  1. Install check valve (55) .



    Illustration 3g00755563

  1. Assemble plug (54), O-ring (53), spring (52), poppet (51) and spool (50) .

  1. Install the valve.



    Illustration 4g00755901

  1. Install three nuts (49) and three studs (48) .



    Illustration 5g00755468

  1. Assemble snap ring (46), plug (44), O-ring (45), spring (43), poppet (42), two O-rings (41) and backup ring (40) .

  1. Install fittings (39) and (47) .



    Illustration 6g00755413

  1. Install thermal valve (38) .



    Illustration 7g00755987

  1. Assemble spool (33), spring (34), two backup rings (35) and three O-rings (36) .

  1. Install check valves (32) and (37) .



    Illustration 8g00755865

  1. Install ball (31) .



    Illustration 9g00755869

  1. Install disc (30) onto tool (A) .



    Illustration 10g00755884

  1. Use tool (A) and a press in order to install disc (30) into the valve body.



    Illustration 11g00755993

  1. Assemble spool (26), spring (27) and O-ring (28) .

  1. Install valve assembly (29) .



    Illustration 12g00755996

  1. Install O-rings (24) and (25) .



    Illustration 13g00755151

  1. Install four bolts (20) and cover (21). Install fittings (22) and (23) .



    Illustration 14g00755148

  1. Assemble O-ring (19), spring (18) and spool (17) .

  1. Install valve assembly (16) .



    Illustration 15g00755037

  1. Assemble retainers (12), and (13), spring (15) and O-ring (14) .



    Illustration 16g00755019

  1. Install O-ring (10) and spool (11) .



    Illustration 17g00755011

  1. Install nine O-rings (7). Install four bolts (8) and cover assembly (9) .



    Illustration 18g00755899

  1. Install valve group (6) .



    Illustration 19g00755902

  1. Assemble valve (5). Refer to steps 7 through 24.



    Illustration 20g00755909

  1. Install seven O-rings (4) and fitting (3) .



    Illustration 21g00755912

  1. Install end cover (2). Install three nuts (1). Tighten nuts (1) to 28 ± 7 N·m (21 ± 5 lb ft).

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