IT28G and IT38G Integrated Toolcarriers and 924G, 924GZ, 928G and 938G Wheel Loaders Power Train Electronic Control System Caterpillar


Electronic Control Module (Autoshift)

Usage:

IT38G 1CW

Table 1
Contacts of Transmission Control Connector    
No.     Function     Type    
1     +Battery     Power    
2     Ground     Ground    
3     Auto/Manual Switch     Operational Input    
4     Neutralizer Switch (High Pressure) (1)     Operational Input    
5     Transmission Speed     Sensor Input    
6     Engine Speed     Sensor Input    
7     Speedometer Signal     Output    
8     CAT Data Link +     Input/Output    
9     CAT Data Link -     Input/Output    
10     Unused        
11     Unused        
12     Downshift Switch     Operational Input    
13     Parking Brake Limit Switch     Operational Input    
14     Neutralizer Switch (Low Pressure)     Operational Input    
15     Forward Input     Operational Input    
16     Neutral Input     Operational Input    
17     Reverse Input     Operational Input    
18     Ride Control ON Switch     Operational Input    
19     Load Check or Ride Control (2) (3)     Operational Input    
20     Speed Input 1     Operational Input    
21     Speed Input 2     Operational Input    
22     Speed Input 3     Operational Input    
23     Speed Input 4     Operational Input    
24     Harness Code 1     Harness Code Input    
25     Harness Code 2     Harness Code Input    
26     Harness Code 3     Harness Code Input    
27     Harness Code 4     Harness Code Input    
28     Option Code 1     Option Code Input    
29     Option Code 2     Option Code Input    
30     Diagnostic Indicator     Output    
31     Forward High Solenoid     Solenoid Output    
32     Reverse Solenoid     Solenoid Output    
33     Forward Low Solenoid     Solenoid Output    
34     Transmission Speed Solenoid 1     Solenoid Output    
35     Transmission Speed Solenoid 2     Solenoid Output    
36     Transmission Speed Solenoid 3     Solenoid Output    
37     Ride Control or Load Check Relay (2) (3)     Solenoid Output    
38     Parking Brake Alarm Relay     Solenoid Output    
39     Solenoid Return     Solenoid Ground    
40     Unused        
( 1 ) Rated Engine Speed for models 938G and IT38G
( 2 ) The load check relay is for the 928G, IT28G, and 924G.
( 3 ) Only one of the options can be installed.

Electronic circuits within the ECM make shifting decisions. Electronic circuits control the transmission solenoid valves. The inputs of the ECM and the outputs of the ECM are connected to the wiring of the machine harness through a contact connector with 40 pins.

Input/Output

The CAT data link is used to communicate with the electronic service tool. The CAT data link is bidirectional. The ECM can receive information and the ECM can send information. This permits sharing of information with the electronic service tool.

Inputs

Several types of inputs provide information to the ECM.

Operational

The operational inputs provide information about operator requests to the ECM. These inputs receive information from the following components: the shift lever, downshift, neutralizer (high pressure and low pressure), ride control, parking brake and auto/manual switches. These switches provide the following inputs to the ECM: open, ground and battery signal.

Harness Code

The harness code inputs (connector contacts 24 through 27) tell the ECM the proper installed machine model. The harness code inputs are open or grounded by the machine harness. See the procedure Testing And Adjusting, "MID081 - CID 650 - FMI 02" to obtain specific information for the model.

Sensor

At each sensor input, an AC signal is present. The signal represents the transmission speed (connector contact 5) and engine speed (connector contact 6). The ECM measures the frequency (Hz) of the AC signals in order to determine the transmission speed and the engine speed. The ECM uses this speed information to make shifting decisions.

Option Code

The option code inputs (connector contacts 28 and 29) tell the ECM the attachments that are installed. Attachments can be the following items: ride control and load check.

Outputs

Diagnostic Indicator

When a system fault is detected, the ECM activates the warning indicator output (connector contact 30) and the diagnostic indicator is turned ON. The system fault indicator shows the fault by flashing ON and OFF.

Speedometer

The output of the speedometer (connector contact 7) sends the information from the transmission speed sensor to the speedometer. When there is a signal to the ECM from the transmission speed sensor the output from the speedometer is activated.

Solenoid

When a direction and gear are selected by the operator or the control, the ECM sends a voltage to the appropriate solenoid outputs which energize transmission solenoids. The solenoid outputs are connector contacts 31 through 36.

Caterpillar Information System:

2000/08/07 Revision to Parts Manual for the R1700G LHD {5073}
IT28G and IT38G Integrated Toolcarriers and 924G, 924GZ, 928G and 938G Wheel Loaders Power Train Electronic Control System Automatic Shift Function
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2000/08/07 Revision to Parts Manual for R1300 LHD {3168, 4808, 4820}
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IT28G and IT38G Integrated Toolcarriers and 924G, 924GZ, 928G and 938G Wheel Loaders Power Train Electronic Control System General Information
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