TH62, TH63, TH82, TH83 and TH103 Telehandlers Machine Systems Caterpillar


Solenoid Valve - Remove and Install

Usage:

TH82 3JN

Removal Procedure

Start By:

  1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".
  2. Remove the dust guard. Refer to Disassembly and Assembly, "Dust Guard - Remove and Install".

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


  1. Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, all hoses, and all tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system. Cleanliness is an important factor. Before the removal procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal components.



    Illustration 1g00728805

  1. Loosen two retaining nuts (1) and disconnect two hoses (2). Loosen two retaining nuts (3) and disconnect two hoses (4) .



    Illustration 2g00728806

  1. Loosen six retaining nuts (5) and disconnect six hoses (6) .



    Illustration 3g00728807

  1. Disconnect four electrical connectors (7) .



    Illustration 4g00728808

  1. Remove two bolts (8) and two washer (9) in order to remove solenoid valve (10) .

Installation procedure

  1. Inspect all parts and clean all parts. If any parts are worn or damaged, use Caterpillar parts for replacement.



    Illustration 5g00728808

  1. Position solenoid valve (10). Install two bolts (8) and two washers (9) .



    Illustration 6g00728807

  1. Connect four electrical connectors (7) .



    Illustration 7g00728806

  1. Connect six hoses (6) and tighten retaining nuts (5) .



    Illustration 8g00728805

  1. Connect two hoses (4) and tighten two retaining nuts (3). Connect two hoses (2) and tighten two retaining nuts (1) .

End By: Install the dust guard. Refer to Disassembly and Assembly, "Dust Guard - Remove and Install".

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