Battery - Remove and Install
Removal Procedure (Upper Battery)
Note: The upper battery is an attachment.
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Personal injury can result from battery fumes or explosion. Batteries give off flammable fumes that can explode. Electrolyte is an acid and can cause personal injury if it contacts the skin or eyes. Prevent sparks near the batteries. Sparks could cause vapors to explode. Do not allow jumper cable ends to contact each other or the engine. Improper jumper cable connections can cause an explosion. Always wear protective glasses when working with batteries. |
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- Raise the cowling and turn OFF battery disconnect switch (1) .
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| Illustration 1 | g00711780 |
- Identify the cables and disconnect cables (2) and (3) from the battery.
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| Illustration 2 | g00711781 |
- Remove nut (4), the washer and hold down bracket (5).
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| Illustration 3 | g00711783 |
- Install a suitable lifting device to the battery. Remove the battery from the machine. The weight or the battery is 25 kg (55 lb).
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| Illustration 4 | g00711790 |
- Remove bolt (6) and the washer. Swing the battery tray away from the machine in order to gain access to the lower battery.
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| Illustration 5 | g00711794 |
Removal Procedure (Lower Battery)
- Repeat steps 2 through 4 for the upper battery in order to remove the lower battery.
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| Illustration 6 | g00711801 |
Installation Procedure (Lower Battery)
- Clean all parts and inspect all parts. If any parts are worn or damaged, use new Caterpillar parts for replacement.
- Carry out steps 3 through 6 for the upper battery in order to install the lower battery.
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| Illustration 7 | g00711801 |
Note: Do not perform step 6 if you need to install an upper battery.
Installation Procedure (Upper Battery)
Note: The upper battery is an attachment.
- Clean all parts and inspect all parts. If any parts are worn or damaged, use new Caterpillar parts for replacement.
- Swing the battery tray toward the machine in order to prevent access to the lower battery. Install bolt (6) and the washer.
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| Illustration 8 | g00711794 |
- Install a suitable lifting device to the battery. Install the battery on the machine. The weight or the battery is 25 kg (55 lb).
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| Illustration 9 | g00711790 |
- Install hold down bracket (5), nut (4) and the washer.
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| Illustration 10 | g00711783 |
- Connect cables (2) and (3) to the battery.
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| Illustration 11 | g00711781 |
- Turn ON battery disconnect switch (1) and lower the cowling.
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| Illustration 12 | g00711780 |
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