554 Forwarder and 574 Forwarder Caterpillar


Fuel System Primary Filter (Water Separator) Element - Replace

Usage:

554 1AM


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


  1. Close the fuel shutoff valve at the fuel tank.



    Illustration 1g00873452

  1. Open the engine hood. The primary fuel filter is on the left side of the machine.



    Illustration 2g00661109

    554 Forwarder




    Illustration 3g00527495

    574 Forwarder




    Illustration 4g00873455

    574 Forwarder (If Equipped)

  1. Open the drain valve on the bottom of water separator bowl (3). Allow the water and the fuel to drain into a suitable container.

  1. Support water separator element (2) and rotate retaining ring (1) counterclockwise. Remove the retaining ring.

  1. Remove water separator element (2) from the filter mounting base.

  1. Remove water separator bowl (3) from the filter element. Clean the water separator bowl and the O-ring groove.

    Note: The water separator bowl is reusable. Do not discard the water separator bowl.

  1. Inspect the O-ring seal in the water separator bowl. Replace the O-ring seal, if necessary.

  1. Lubricate the O-ring seal with clean diesel fuel or with engine oil. Place the O-ring seal in the water separator bowl.


    NOTICE

    Do not fill fuel filters with fuel before installing them. Contaminated fuel will cause accelerated wear to fuel system parts. Fuel system should be primed prior to starting the engine.


  1. Install water separator bowl (3) on the new filter element by hand until the filter element is snug. Do not use tools to tighten the filter element.

  1. Install the new water separator element. Rotate retaining ring (1) clockwise in order to fasten the filter to the filter mounting base. Continue to turn the retaining ring until an audible click is heard. If a click is not heard, then the retaining ring has not been rotated far enough and the element is not in the locked position.

  1. Close the drain valve on the bottom of water separator bowl (3) .

    Note: The water separator element is under suction during normal engine operation. The drain valve must be tightened in order to prevent air leakage into the fuel system.

  1. Open the fuel shutoff valve at the fuel tank.

  1. Prime the fuel system in order to fill the water separator element with fuel.

    Reference: Refer to Operation and Maintenance Manual, "Fuel System ­ Prime" for the correct procedure.

  1. Close the engine hood.

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