Turbocharger - Install
Installation Procedure
- Check gasket (11) for wear or damage. If necessary, replace the gasket.
Show/hide table
Illustration 1 | g00529670 |
- Apply 5P-3931 Anti-Seize Compound on the threads of the turbocharger mounting studs and the bottom of locknuts (12) .
- Put gasket (11) and the turbocharger in position on the exhaust manifold. Install four locknuts (12) and torque locknuts (12) to 54 ± 5 N·m (40.0 ± 4 lb ft). Install tube (1) in position on the turbocharger and tighten clamps (2) .
- Check adapter (10) and the O-ring seal for wear or damage. If necessary, replace the parts. Install two bolts (9) that hold adapter (10) to the engine.
Show/hide table
Illustration 2 | g00529669 |
- Check the gasket and the O-ring seal on the oil supply tube (8) for wear or damage. If necessary, replace the parts. Install oil supply tube (8), the gasket and the O-ring seal.
Show/hide table
Illustration 3 | g00529668 |
- Slide exhaust tube assembly (6) toward the turbocharger and install clamp (7). Tighten two nuts (not shown) on clamp (5) .
Show/hide table
Illustration 4 | g00529667 |
Show/hide table
Illustration 5 | g00529666 |
- Install air intake hose (4) and tighten four clamps (3) .
End By: Release the hood latch and close the hood.
Caterpillar Information System:
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Refrigerant Compressor - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Radiator - Remove
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Radiator - Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Precleaner - Remove and Install
789C Off-Highway Truck Power Train Hoist, Torque Converter, and Brake System Troubleshooting
3114, 3116, and 3126 Engines for Caterpillar Built Machines Engine Oil Filter Base - Disassemble
3114, 3116, and 3126 Engines for Caterpillar Built Machines Engine Oil Filter Base - Assemble
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Engine Oil Filter and Oil Filter Base - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Muffler - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Hydraulic Oil Cooler - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Hood - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Governor - Remove
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Turbocharger - Remove
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement V-Belts - Remove and Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Water Pump - Remove
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Water Pump - Install
3116 Engine for Challenger 35, Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Water Temperature Regulator - Remove and Install
561M Pipelayer Priority Valve
D250E Series II, D300E Series II, D350E Series II and D400E Series II Articulated Trucks Power Train Electronic Control System CID 0420 FMI 05 Relay (Secondary Steering) Current Below Normal - Test
784C and 785C Off-Highway Truck/Tractors Hoist, Torque Converter and Brake Tank Suction Screen - Inspect/Clean/Replace
D250E Series II, D300E Series II, D350E Series II and D400E Series II Articulated Trucks Power Train Electronic Control System CID 0420 FMI 06 Relay (Secondary Steering) Current Above Normal - Test
Electronic Modular Control Panel II (EMCP II) For MUI Engines Alarm Module Control - Adjust
69D and 769D Off-Highway Trucks and 771D Quarry Truck Machine Systems Air Tank (Primary) - Remove and Install
784C and 785C Off-Highway Truck/Tractors Transmission Tank Suction Screen - Clean/Inspect/Replace