PRODUCT SUPPORT PROGRAM FOR INSTALLING WATERPROOF PROTECTIONS ON THE ELECTRICAL AND GENERATOR BOXES ON CERTAIN AP300D ASPHALT PAVERS Caterpillar

PRODUCT SUPPORT PROGRAM FOR INSTALLING WATERPROOF PROTECTIONS ON THE ELECTRICAL AND GENERATOR BOXES ON CERTAIN AP300D ASPHALT PAVERS

Usage:

TEBE5689-00

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29Jun2017

A-224

D-269

O-276

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Before/After	PRODUCT SUPPORT PROGRAM FOR INSTALLING WATERPROOF PROTECTIONS ON THE ELECTRICAL AND GENERATOR BOXES ON CERTAIN AP300D ASPHALT PAVERS
4450 1408		PS45525

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NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45525" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

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NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

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TERMINATION DATE

30Jun2019

PROBLEM

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The existing electrical and generator boxes can allow water ingression on certain AP300D Asphalt Pavers. If the existing boxes allow water ingression, it can cause fuse or generator board failures.

AFFECTED PRODUCT

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Model	Identification Number
AP300D	TEN00101-00222

PARTS NEEDED

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Qty	Part Number	Description
1	4K1388	SEAL-O-RING-STOR
1	6K6307	SEAL-O-RING
2	8T4205	WASHER-HARD
2	8T6412	SCREW-PAN HEAD
1	8U6378	FUSE-7.5 A (After Failure Only)
11	8U6379	FUSE-15 A (After Failure Only)
1	8U6380	FUSE-25 A (After Failure Only)
1	8X8096	FILM-COVER
5	1395345	FUSE (5 AMP (After Failure Only)
13	2714223	FUSE (After Failure Only)
1	3178650	FUSE (After Failure Only)
1	3856531	GENERATOR GP -E (After Failure Only)
1	3969708	REGULATOR AS (After Failure Only)
1	4167686	FILM-FUSE PANEL
1	4167687	FILM-FUSE PANEL
50	4325918	CONDUIT-FLEXIBLE (50CM)
2	4613120	CONNECTOR AS
2	4613122	LOCKNUT
1	5227216	COVER AS
1	5227219	PLATE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 13% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

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Refer to M0079646, Special Instruction, "Procedure to Install New Water Proof Protections for Electrical and Generator Boxes on Certain AP300D Asphalt Pavers", to perform this Rework Procedure.

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SERVICE CLAIM ALLOWANCES

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
0-3000 hrs, 0-36 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%
3001-4000 hrs, 37-48 mo	33.0%	50.0%	0.0%	0.0%	50.0%	50.0%