1997/08/18 Caterpillar


Four Wheel Drive All-Wheel-Steer Dead Engine Brake Inspection {4250,4265}

Usage:


426C (1CR, 1MR) 436C (1FR, 1PR) 438C (1TR, 2DR) Backhoe Loaders

SUPPLEMENT: SEPTEMBER 22, 1997

Service Magazine; August 18, 1997; Page 5; "Four Wheel Drive All-Wheel-Steer Dead Engine Brake Inspection."

Disregard this article. See the article with the title"Four Wheel Drive All-Wheel-Steer Brakes", in the September 22, 1997 Service Magazine SEPD0383.

--------------- END SUPPLEMENT ---------------

The C-Series All-Wheel-Steer models use a different brake actuation system than the C-Series Two-Wheel-Steer model. The Two-Wheel-Steer models use a self contained brake system which is composed of a master brake cylinder/valve, reservoir, and associated lines connected directly to the rear axle brakes.

The All-Wheel-Steer models employ a limited slip axle which uses a hydraulic assisted brake system controlled by a single pedal. The All-Wheel-Steer machines derive brake actuation oil from the steering circuit of the machine's hydraulic system. The brake system is composed of 136-5942 Brake Control Valve Group (1) (Illustration 1), 148-9000 Valve Assembly and associated lines that connect the brake system to hydraulic system and the All-Wheel-Steer Brakes.


Illustration 1. 136-5942 Brake Control Valve Group (1).


Illustration 2. Location of 148-9000 Valve Assembly (2).


Illustration 3. Hydraulic Schematic.

The 136-5942 Hydraulic Brake Control valve provides a signal to the hydraulic pump and controls flow and pressure to the rear axle brakes.

The 148-9000 Brake Sequence Valve prevents interaction between the brakes and other portions of the hydraulic system. Maximum Brake System pressure is controlled by the relief valve in the Steering Priority Valve Pressures can be measured at the pressure taps provided on the pump. See Chart 2 for typical pressures expected when the brakes are operating properly. These pressures are measured when the engine is running and the brakes are fully applied.

Procedure to Dead Engine Brake Inspection

1. Back the machine up an incline which is 20% or less.

2. Set parking brake to hold the machine.

3. Shut off engine.

4. Using high force, depress brake pedal.

5. Release parking brake.

6. Machine movement should be controllable by increasing pedal force.

7. If machine movement can not be controlled, the brake control valve is not functioning correctly and should be replaced.

Caterpillar Information System:

1997/08/18 New Flagpin Retention Method Improves Torsional Strength {7120}
1997/08/18 Improved High Ambient Cooling Configuration Available {1205,1350,1357,1384}
1997/08/18 Improved Three-Point Hitch Rockshaft Seal And Wear Ring Prevents Dirt Packing {7120}
1997/08/11 Improved Switches Now Used To Prevent Open Contacts{1423}
1997/08/11 Supplement To Service Manual, SENR5890, Electronic Transmission Control System{1408,3168}
1997/08/11 Correction To Operation & Maintenance Manual, SEBU6955{0375}
1997/08/11 Improved Type 2 Brake Control Group Components{4258,4257,4262,4269}
1997/08/11 Ride Control Accumulator Recharging Procedure{5077,5050,5057}
1997/08/11 New Cartridge Group For Steering Accumulator Charging Valve Group Prevents Binding Of Cartridge Piston{4331,5081}
1997/08/11 Serviceable Parts for 4 Wheel Drive Front Axle Steering Cylinder{4303}
1997/08/04 VIMS-PC Compatibility{7601}
1997/08/04 Disassembly And Assembly Supplement Available For Limited Slip Differentials{3263}
1997/08/18 Information Is Corrected On The 793C Engine Information Plate {1000,7557}
1997/08/18 New Engine Arrangements For High And Low Altitude Applications {1000}
1997/08/18 Changes To VIMS Truck Payload System {7601}
1997/08/18 New Transmission Control Group Improves Operator Comfort {3065}
1997/08/18 New Clamps And New Hose Now Used for Water Heater Lines To Improve Service Life {1383,1812}
1997/08/18 Improved Elbow Design For Draining Oil Filters {1308}
1997/08/18 Implement Control Levers Must Be Centered To Start Machine {5000,5063}
1997/08/18 New Constant Torque Hose Clamps Improve Heating And Air Conditioning System {1808,1812}
1997/08/18 Lubricity Limit Added To Preferred Distillate Fuel Recommendation {1280,7568}
1997/08/18 Use Separate Sampling Pump For Oil and Coolant {7542,7577}
1997/08/18 "Date Updated" Displayed In Parts Manuals On The Service Information System (SIS) {7567}
1997/08/25 Torque Increased For Piston Retaining Nut In Swing Cylinder Groups{5105,7562}
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