1994/06/20 Caterpillar


New Required Tools For Servicing Certain Current Off-Highway Trucks And Tractors

Usage:


768C (02X379-Up),
772B (64W300-Up) Tractors;
769C (01X6600-Up),
773B (63W4200-Up) Trucks;
771C (3BJ200-Up),
775B (7XJ200-Up) Quarry Trucks

Certain new tools are required when servicing the machines beginning with the product identification numbers listed above. Some of the tools are new, others are existing tools that are now required for these machines.

The following tools will be required as service is performed on the listed component. These tools are in addition to the tools currently listed in the service manuals for these models.

Single Caliper Disc Brakes

1U-9003 Brake Piston Puller. This tool is used to pull the brake piston out of the cylinder housing when the brakes are being rebuilt.

Thermostatically Controlled Fan Clutch (Attachment)

FT-2461 Pressing Bar, FT-2462 Pressing Tube, FT-2463 Ring, FT-2464 Plate, FT-2465 Plate, FT-2466 Mounting Plate, FT-2467 Rotating Plate. These tools are used during the disassembly and assembly of the fan clutch.

NOTE: At this time, Caterpillar does not have a Disassembly and Assembly manual for the fan clutch. An overhaul manual is available from Rockford Powertrain.

Differentials

5P-1730 Fixture, 4D-7541 Retainer. These tools are used to assembly the four pinion bearings now used in the differentials.

Air Conditioning System With R-134a Refrigerant.

Much of the service tooling for air conditioning systems that contain R-134a refrigerant are different than the existing tools used for systems with R12 refrigerant. Refer to the Service Manual, Air Conditioning And Heating Systems With R-134a Refrigerant, SENR5664-01 and the Shop Products Guide, NENG2500, Pages 7 through 14.

Caterpillar Information System:

1994/06/20 Test Procedure For Torque Limiter Used On Hydraulic Pump{5070}
1994/06/20 Improved Key Start Switch Improves Service Life{1416}
1994/06/20 Electrical Repair Kits Available For Backhoe Loaders{1408}
1994/06/20 New Alternators For Backhoe Loaders{1405}
1994/06/20 New Improved Brake Bleeding Procedure For Challengers{4257}
1994/06/20 Easy Access Manual Fuel Shutoff Components Available For Field Installation{1704,1274,1279}
1994/06/13 Understanding And Troubleshooting Filter Indicator Switches: 9X7781, 3T9343 And 9G3548{3004,3179,7409,7475,7482}
1994/06/13 Audible Alarm Warning System Can Be Used{7402}
1994/06/13 Overheat Alarm For Drum Drive Circuit Added{7400,6606}
1994/06/13 Change To Hose Routing Improves Hydraulic Cooling{3218,5070}
1994/06/13 Brake Assembly In Drum Drive Motors Has More Discs And Plates{4267}
1994/06/13 Rerouting Hydraulic Line Lowers Pressures In Pump and Motor Cases{5057}
1994/06/20 Differential Carrier Now Has A Tighter Fit Into The Rear Axle Housing{3284}
1994/06/20 Ball Bearing With Bronze Cage Is Available From Parts Service For Use In Transmission Planetary Groups{3160}
1994/06/20 New Intake And Exhaust Valves Used{1105,1100}
1994/06/20 New Rocker Arm Adjustment Screw Used To Adjust Valve Clearance{1123,1100}
1994/06/20 New Valve Lifter Assembly Provides Improved Lubrication Of Lifter Roller And Camshaft Lobes{1209,1210}
1994/06/20 Installation Procedure For 1R-0716 Engine Oil Filter{1318}
1994/06/20 Use 2P-4005 Oil Filter Instead Of 1R-0716 Oil Filter{1318}
1994/06/27 Power Beyond Covers On Hydraulic Controls May Need To Be Changed{5000,5051}
1994/06/27 Return Line Bypass For Challenger Agricultural Tractors{5057}
1994/06/27 Power Beyond For Challenger Agricultural Tractors{5057}
1994/06/27 Larger Retaining Bolts Can Be Used In The Front Axle Group Pivot Pins To Improve Service Life In Severe Applications{4313}
1994/06/27 Moldboard Rails Can Be Modified To Increase Left Side Blade Reach{6151}
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