3408C ENGINE FOR CATERPILLAR BUILT MACHINES Caterpillar


Valves, Valve Springs And Valve Seat Inserts

Usage:

NOTE: Guidelines For Reusable Parts; Valves And Valve Springs. Forms SEBF8002 and SEBF8034, have the procedure and specifications necessary for checking used valves and valve springs.

(1) 4N5906 Spring for valves (new):

Length under test force ... 54.99 mm (2.165 in)

Test force ... 344 ± 34 N (77 ± 8 lb)

Length of spring at valve open position ... 42.93 mm (1.690 in)

Use again minimum load at valve open position ... 880 ± 44 N (198 ± 10 lb)

Free length after test ... 62.74 mm (2.470 in)

Outside diameter ... 31.75 mm (1.250 in)

(2) Height to top of valve guide ... 32.26 ± 0.08 mm (1.270 ± (.003 in)

(3) Diameter of valve stem (new) ... 9.441 ± 0.008 mm (3717 ± .0003 in)

Use again minimum diameter of valve stem:

Exhaust valve ... 9.408 mm (.3704 in)

Intake valve ... 9.408 mm (.3704 in)

Bore in valve guide with guide installed in the head (new) ... 9.487 ± 0.025 mm (.3735 ± .0010 in)

(4) Diameter of valve head:

Exhaust valve ... 41.81 ± 0.13 mm (1.646 ± .005 in)

Intake valve ... 44.98 ± 0.13 mm (1.771 ± .005 in)

(5) Angle of intake valve face ... 29 1/4 ± 1/4 degrees

Angle of exhaust valve face ... 44 1/4 ± 1/4 degrees

(6) Depth of bore in head for valve seat insert (new) ... 13.01 ± 0.35 mm (.512 ± .014 in)

(7) Diameter of valve seat insert for exhaust valve ... 42.850 ± 0.013 mm (1.6870 ± .0005 in)

Bore in head for valve seat insert for exhaust valve ... 42.774 ± 0.025 mm (1.6840 ± .0010 in)

(7) Diameter of valve seat insert for intake valve ... 46.025 ± 0.013 mm (1.8120 ± .0005 in)

Bore in head for valve seat insert for intake valve ... 45.949 ± 0.025 mm (1.8090 ± .0010 in)

(8) Angle of face of intake valve seat insert ... 30 1/4 ± 1/2 degrees

Angle of face of exhaust valve seat insert ... 44 3/4 ± 1/2 degrees

(9) Dimension from end of closed valve to machined face of head.

Maximum permissible dimension:

Below (recessed from) machined face ... 1.22 mm (.048 in)

Above (extended from) machined face ... 0.20 mm (.008 in)

(10) Outside diameter of the face of the valve seat insert:

Exhaust seat ... 40.41 ± 0.13 mm (1.591 ± .005 in)

Intake seat ... 44.04 ± 0.13 mm (1.734 ± .005 in)

(11) "Use again" thickness of valve lip:

Exhaust valve ... 2.03 mm (.080 in)

Intake valve ... 2.51 mm (.099 in)

Caterpillar Information System:

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