1978/02/08 Caterpillar


Attachment Groups Put Corrosion Inhibitor Directly Into Cooling System

Usage:


3406 and 3408 Truck Engines

SUPPLEMENT: 04/05/78

ENGINE NEWS, FEBRUARY 8, 1978, PAGES 2 AND 3.

In the article "Attachment Groups Put Corrosion Inhibitor Directly Into Cooling System" there is a wrong part number in the parts chart on page 3. For "3406 Truck Engines-Turbocharged and Aftercooled", change 1N3378 Elbow to read 2N3378 Elbow.

--------------- END SUPPLEMENT ---------------

SUPPLEMENT: 04/05/78

ENGINE NEWS, FEBRUARY 8, 1978, PAGE 3.

In the article "Attachment Groups Put Corrosion Inhibitor Directly Into Cooling System" that starts on Page 2, there is a wrong part number in the chart on Page 3. Change the first part number, 9N3367, to read 9N3366.

--------------- END SUPPLEMENT ---------------

Description of Change: Some conditions of operation have been found to cause pitting (small holes in the metal surface) from corrosion or cavitation erosion (wear caused by air bubbles in the coolant) on the outer surface of the cylinder liners and the inner surface of the cylinder block next to the liners on the above engines. Correct maintenance of the cooling system can keep this type of damage at a minimum.

To give the cylinder block and liner surfaces maximum protection, a 3% to 6% concentration of liquid corrosion inhibitor, or .8 to 3.4 ounces of a dry inhibitor per gallon of coolant, must be present in the cooling system at all times.

Owners can now get this type of corrosion protection for some of their engines from an attachment group. The elements used in these groups have a specific amount of inhibitor for acceptable cooling system protection. As water or coolant flows through the element, the corrosion inhibitor, which is a dry material, dissolves (goes into a solution) and mixes with the water or coolant to the correct amount of concentration.

When a cooling system is first filled with new coolant or water, an element with larger than normal amount of inhibitor (precharge) is used. At the first oil change interval, the precharge element is removed and an element with a normal amount of inhibitor (maintenance) is then installed to keep the corrosion protection at an acceptable level. After the first change period, only maintenance elements are installed to keep the cooling system protection needed. Use the chart that follows to find the correct precharge and maintenance element to be used.

NOTE: The service life of a coolant conditioner element is based upon a 10,000-12,000 mile (16,100-19,300 km) change interval and an expected coolant life of 100,000 miles (161,000 km) or one year.


NOTICE

Any extension of the element change period beyond the 10,000-12,000 mile recommendation can result in the loss of adequate cooling system protection.


Adaptable To: While the groups are not available for parts service as groups, the separate parts can be ordered and installed according to the instructions given in Special Instruction Form SEHS7222. Installation instructions given are for the remote mount groups. The groups are adaptable to 3406 and 3408 Truck Engines as shown in the chart that follows:

If water must be added to the cooling systen on a daily basis, either the cooling system has a leak or too much water is added (overfilling). Both of these procedures dilute (makes weaker) the concentration of inhibitor.

Caterpillar Information System:

1978/02/08 Do Not Change Factory Fuel Or Speed Settings On Truck Engines Unless New Settings Are Certified Under Applicable EPA Regulations
1978/02/08 Change In Design Of Engine Governor, Fuel Injection And Transfer Pump Groups, And Fuel Ratio Control Groups
1978/01/18 Improved Gasket Prevents Oil Leakage From The Governor
1978/01/18 5P8665 Cylinder Liner Puller Makes Liner Removal Easier And Faster
1978/01/18 Turbine Housing For Turbocharger Is Stronger
1978/01/18 Tolerance Added To Valve Clearance Specifications
1978/01/18 Inner Member Of Caterpillar Coupling Must Be Restrained If The Connection To The Inner Member Is Removed
1978/01/18 Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures
1978/01/18 List Of Service Publications
1978/01/18 Improved Seal Used Between Impeller And Bearings On Water Pump Shaft
1978/01/18 Improved Water Pump Group Now Used
1978/01/18 New Turbine Housings Are The Replacement For Three Former Turbine Housings Used On Schwitzer Turbochargers
1978/02/08 Complete Set Of Contact Points For Dial Indicators Is Now Available In One Group
1978/02/08 New Water Temperature Regulator Opens At 180 °F (82°C){1350,1355,7304}
1978/02/08 Probable Causes Of Low Fuel Delivery During Testing On Fuel Injection Test Benches
1978/02/08 Oil Strainer (Screen) Added To Turbocharger Thrust Bearing
1978/02/08 New Water Pump Cover Has A Baffle And Wall To Send Coolant Flow From Bypass Line Directly Into Water Pump
1978/02/08 Smaller Quantity Of Oil Now Used In Engine Oil Pan; Prevents Contact Between Crankshaft And Oil
1978/02/08 Stronger Front Support Assembly
1978/02/08 Successful Engine Service-3208 Engine Booklet Is Available
1978/02/08 Design Of Governor Control Linkage Changed; Less Force Is Needed To Move The Accelerator Pedal
1978/03/01 Replacement Seals And Wear Sleeves Now Available As A Crankshaft Seal Kit
1978/03/01 Modification Of Oil Pan For Installation Of Oil Sump Heater
1978/03/01 Stronger Exhaust Manifold Gasket Now Used
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