1996/09/23 Caterpillar


Addition Of Sleeve And Removal Of Setscrew Prevents Binding Of Control Shaft {1266,7558}

Usage:


G3508 (9TG),
G3512 (7NJ),
G3516 (4EK) Generator Set;
G3508 (4WD, 2JF),
G3512 (4KC, 5JD),
G3516 (3RC, 8LD) Industrial;
G3516 (5PN) Locomotive Engines

Two improvements have been made to carburetor control groups in the above engines in order to provide smooth operation of the carburetor control linkage. This change eliminates the possibility of binding of the control shaft.

The first improvement is the addition of 114-9269 Sleeve to the carburetor control groups. The sleeve fits over the collar of the ball bearing assembly as shown in Illustration 1.


Illustration 1: Typical Carburetor Control Group. (1) 114-9269 Sleeve. (2) 5L-3291 Ball Bearing Assembly. (3) Control shaft.

NOTE: The control shaft on the carburetor control groups should NOT touch the mounting pad (housing) of the ball bearing assembly on the air inlet adapter.

The second improvement is the removal of the setscrew from 5L-3291 Ball Bearing Assembly. Illustration 2 shows the ball bearing assembly where the setscrews are to be removed.


Illustration 2: 5L-3291 Ball Bearing Assembly. (4) 10-24 Setscrews. (5) Seals. (A) Diameter of 23 ± 7 mm (0.9 ± 0.3 in).

The following list shows the carburetor control groups that the sleeve has been added.

4P-5249
4P-6741
4P-6940
4P-6941
4P-6942
4P-7316
121-7548

The improvements made to the carburetor control groups in the above engines are effective with the serial numbers listed in the following chart.

Caterpillar Information System:

1996/09/23 New Valve Cover Seals Are Available For Mechanical Unit Injector (MUI) and Electronic Unit Injector (EUI) Engines {1107}
1996/09/23 A Chamfer Has Been Added To Some Engine Cylinder Head Bolt Holes To Help Reduce Stress Concentrations And Prevent Cracks {1101}
1996/09/23 Replacement Turbocharger Cartridge Part Numbers {1056}
1996/09/23 Error In The Testing And Adjusting Manuals For Fuel System Adjustment Timing Pin {1272}
1996/09/23 New Mixer Assembly Provides Better Startability And Idle Stability {1266}
1996/09/23 New Governor Weight And Race Increase Durability {1264}
1996/09/23 New Piston Rings Extend Valve Service Life {1215}
1996/09/23 Special Instruction, SEHS9246-01, "Using 9U-6860 Tool Group To Replace Unit Injector Sleeves" Is Available {1713}
1996/09/23 New Parts Available To Eliminate Wear Between The Oil Cooler Bonnet And The Elbow {1378,1380}
1996/09/23 Oil Pan Gasket Is Reusable {1302}
1996/09/23 Valve Cover Base Gasket Is Reusable {1120}
1996/09/23 New Non-Metallic Fans For 360 And 440 Frame Generators {1404,7002,1356}
1996/09/23 New Bracket Available To Support Gas Engine Ignition Group Wiring Harness Assembly {1408,1550}
1996/09/23 New Circuit Board Assembly And Modules Improve Serviceability And Reliability {1418,1550}
1996/09/23 Introduction Of New Spark Ignited Single-Cylinder Gasket Kits {7555}
1996/09/23 Caterpillar Now Has Parts Support For Previously Non-Supported Custom Parts {7567}
1996/09/23 Turbocharger Water Wash Procedure {1052}
1996/09/23 Improved Air Cleaner Element Assembly Used {1054}
1996/09/23 New Soot-Filter Available For Use With Air Cleaner Group {1055,1050}
1996/09/23 New Wastegate Shaft And Bushing Provides Better Wear Resistance {1057}
1996/09/23 New Rotocoil Assembly Used In Valve Rocker Arm Groups {1109}
1996/09/23 Caterpillar High Efficiency Fuel Filters Help Provide Maximum Fuel Pump And Fuel Injector Life {1261}
1996/09/23 New Clamp Assembly Used In Engine Oil Lines Groups {1307}
1996/09/23 Procedure To Install A Protective Fuse For Slave Relay Number 1 In The Engine Supervisory System (ESS) Panel {1900}
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