1996/07/22 Caterpillar


New Service Tool Calibration Pins For Mechanical Goverened Engines{1264,1265}

Usage:


3114 (5EF, 1ZG, 4KR),
3116 (2WG, 4PG) Industrial Engines;
3116 (4KG, 1SK),
3126 (8NM) Marine Engines;
3114 (6AF, 5JG),
3116 (2SG, 1NJ),
Generator Set Engines

Description of Change: A new calibration pin group and a pin assembly has replaced the former pin group and pin assembly. The new pin group and the new pin assembly are used to calibrate and set the governor in the above engines.

Adaptable To: See the list below for adaptability:

* The new 1U-7316 Calibration Pin Group (short pin), replaced the former 1U-9786 Calibration Pin Group and should be used for bench calibration of type I-V and greater governors.
* The 1U-7305 Insertion Tool should be used to connect to the mechanical unit injector linkage on the governor while on the engine. The 1U-7305 Insertion Tool should be used on type I-IV Governors.

* The new 128-8827 Pin Assembly replaced the former 9U-7271 Pin Assembly and should be used to connect to the mechanical unit injector linkage on the governor while on the engine. The 128-8827 Pin Assembly should be used on type V or greater governors.

NOTE: If the 1U-7316 Calibration Pin Group is used to calibrate the governor while on the engine, the power settings will be 1 mm (.04 in) LOW.

If the 128-8827 Pin Assembly or 1U-7305 Insertion Tool is used as bench calibration tools, the settings will be 1 mm (.04 in) HIGH.

Caterpillar Information System:

1996/07/22 New Bench Checking And Setting Procedure For Fuel Ratio Control (FRC) Mechanical Goverened Engines{1264,1265}
1996/06/12 New Oil Pump Used As Service Replacement{3310}
1996/06/12 Field Installation Procedure For Stator Thermocouples and RTDs{7498,4453}
1996/06/12 Preventive Measure For Protection Of Air Prelube Pumps{1319}
1996/06/12 New Hose Assembly And Clip Replaces Former Tube Assembly{1318}
1996/06/12 New Components In Accessory Drive Group And Alternator Drive Group Provide Improved Serviceability And Help Prevent Oil Leaks{1207,1425}
1996/06/12 Improvements To Check Valve Within Prechamber Group Reduce Maintenance Schedule{1106}
1996/06/12 Turbocharger Nozzle Cleaning{1052}
1996/06/12 Start-Up Procedure After Rebuild{1000}
1996/06/12 New Part Kits Available For SR4B Generators{4469}
1996/06/12 Selection Of Service Harness For Engines With Electronic Ignition System{1408}
1996/06/12 Higher Capacity Oil Pump Used{1304}
1996/07/22 Governor Shimming Is Determined By The Governor Test Bench Calibration{1264,1289}
1996/07/22 Replacing The Shutoff Assembly In Engines With Older Governors{1264,1289}
1996/07/22 Servo Assembly Parts Have Been Changed To Make Some Parts Common Between Mechanical Governed (Type I-VI) Engines{1264,1289}
1996/07/22 New Electroless Nickel-Plated Oil Pan Provides Corrosion Protection{1302}
1996/07/22 New Strap Used In Alternator Mounting Group{1357}
1996/07/22 Procedure To Clean Area Around Injector Case And Sleeve Bore During Unit Injector Replacement{1713}
1996/07/22 New Electron Beam (EB) Welded Pistons Have Been Introduced For G3500 Engines Operating At Or Above 1500 rpm{1213,1214,1225,1226,1227}
1996/07/22 New Oil Jet Tube Assemblies Replace Oil Cooling Jet Assemblies{1331}
1996/07/22 New Water Lines Group Will Help Prevent Exhaust Manifold Cracks{1380}
1996/07/22 New Variable Timing Control Box Assemblies Are Used In Detonation Sensitive Timing Ignition Groups To Provide Improved Detonation Protection{1559,1560}
1996/07/22 New Stainless Steel Air Pressure Sensor And Gas Pressure Sensor Tube Assemblies In Engine Wiring Groups Provide Increased Strength And Corrosion Resistance{1058,1285,1904}
1996/07/22 New Bellows Assembly Made With Inconel® To Withstand Frequent Exhaust Temperature Cycles{1059}
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