Engine - Remove and Install
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| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 189-0408 | Shackle As | 2 |
Start By:
- Remove the cab
- Remove the counterweight
- Remove the hydraulic tank
- Remove the main hydraulic pump
- Remove the cooling package
- Remove clamp (1).
- Remove bolts (3) and pipe (2).
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Illustration 3 g06321110 - Disconnect straps (4). Remove muffler (5).
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Illustration 4 g06321123 Show/hide table
Illustration 5 g06321134 - Remove hose (6) and air box (7).
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Illustration 6 g06321152 - Disconnect fittings (8).
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Illustration 7 g06321156 Show/hide table
Illustration 8 g06321162 - Disconnect cable assembly (9) from the injector pump.
Cut cable strap (10). Remove bracket (11) from the engine.
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Illustration 9 g06321219 - Disconnect ground strap (12).
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Illustration 10 g06321255 - Disconnect harness assembly (13) from the alternator and starter.
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Illustration 11 g06321260 - Remove cable ties (14) to remove harness assembly (13).
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Illustration 12 g06321261 - Disconnect harness assembly (15), remove cable ties (16), and disconnect harness assembly (17).
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Illustration 13 g06321543 - Disconnect harness assemblies (18). Remove harness assembly (13).
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Illustration 14 g06321595 Show/hide table
Illustration 15 g06321607 - Disconnect hoses (19) and (20).
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Illustration 16 g06321622 - Remove bolts (21) and the mounting pads.
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Illustration 17 g06321639 - Attach a suitable lifting device to Tooling (A). The weight of engine (22) is approximately
129 kg (285 lb) . Remove engine (22).
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| |
| Illustration 1 | g06320907 |
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| |
| Illustration 2 | g06321105 |
- Install engine in the reverse order of removal.
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Illustration 18 g06321152 - Tighten bolts on fittings (8) to a torque of
10 ± 2 N·m (89 ± 18 lb in) .
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