3512E Tier 4 Final Engines for Land Electric Drilling Caterpillar


Engine Oil Cooler Bypass and Cooling Jet Sequence Valves

Usage:

3512E BZ3


Illustration 1g06211497
View of Area A, B, C

Table 1
Item  Qty  Part  Specification Description 
237-7623 O-Ring Seal  Before assembly, lightly lubricate the bore with the fluid that is being sealed. 
7N-7697 Plunger  The cooling jet sequence valves must start to open at a pressure difference of 130 ± 30 kPa (19 ± 4 psi).
The cooling jet sequence valves must be fully open at a pressure difference of 200 ± 30 kPa (29 ± 4 psi)
6B-9202 Spring  Length under test force is 68.3 mm (2.69 inch)
Test force is 85 to 100 N (19.0 to 22.4 lb).
Free length after test is 112.7 mm (4.44 inch).
2W-1969 Bypass Valve  The oil cooler bypass valve must open with a pressure difference of 180 ± 20 kPa (26 ± 3 psi)
2W-1635 Spring  Length under test force is 102.0 mm (4.02 inch)
Test force is 518 ± 26 N (116 ± 6 lb).
Free length after test is 143.4 mm (5.65 inch).
4F-8965 Bolt  Use the following procedure in order to tighten the bolts of the clamp assembly:

1. Tighten the clamp assembly until the clamp assembly snug to tube.
2. Tighten the clamp assembly to the elbow.
3. Tighten the clamp assembly to the tube. 


Illustration 2g06211633
View of Area D

Table 2
Item  Qty  Part  Specification Description 
109-2332 O-Ring Seal  Before assembly, lightly lubricate the bore with the fluid that is being sealed. 
0S-1594 Bolt  Use the following procedure in order to tighten the bolts of the clamp assembly:

1. Tighten the clamp assembly until the clamp assembly snug to tube.
2. Tighten the clamp assembly to the elbow.
3. Tighten the clamp assembly to the tube. 
0S-1571 Bolt  Use the following procedure in order to tighten the bolts of the clamp assembly:

1. Tighten the clamp assembly until the clamp assembly snug to tube.
2. Tighten the clamp assembly to the elbow.
3. Tighten the clamp assembly to the tube. 
10  2W-1053 Plug  Torque to 100 ± 15 N·m (74 ± 11 lb ft)
11  1P-1367 Plunger  The plunger of the engine oil filter bypass valves must move freely in the bore.
During engine operation, the engine oil filter bypass valves must start to open at a pressure difference of 203 ± 20 kPa (30 ± 3 psi)
12  7G-6713 Spring  Length under test force is 57.2 mm (2.25 inch)
Test force is 109.0 ± 5.0 N (24.5 ± 1.1 lb).
Approximate free length after test is 99.7 mm (3.93 inch).

Caterpillar Information System:

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