Steel Cable Strap May Damage the Temperature Sensor Wires on Certain Tier 4 Final Engines {1408, 1900} Caterpillar


Steel Cable Strap May Damage the Temperature Sensor Wires on Certain Tier 4 Final Engines {1408, 1900}

Usage:

826K 232
Articulated Truck
725C (S/N: TFB1-UP)
725C2 (S/N: 2T31-UP)
730C (S/N: TFF1-UP)
730C EJECTOR (S/N: TFH1-UP)
730C2 (S/N: 2T41-UP)
735C (S/N: TFJ1-UP)
740C EJECTOR (S/N: TFN1-UP)
745C (S/N: TFK1-UP)
Cold Planer
PM620 (S/N: JB91-UP)
Engine
C13 (S/N: N3F1-UP)
C15 (S/N: N5F1-UP)
C18 (S/N: N8F1-UP)
Excavator
336F (S/N: B391-UP; TZA424-UP; RKB1512-UP; ZBJ1-UP; LCL1-UP; SSN201-UP; LTP1-UP; KFT1-UP; MTW1-UP; DFY1-UP; WTZ245-UP)
340F (S/N: YBF1-UP)
349F (S/N: BZ21-UP; KEA1-UP; HLB1-UP; HPD1-UP; SFG1-UP; RAX1-UP)
352F (S/N: SD21-UP; A9J1-UP; XAL1-UP; MDR1-UP)
374F (S/N: EBF1-UP; DNM1-UP)
390F (S/N: MGF1-UP; FEH1-UP)
Industrial Engine
C13 IND (S/N: JR91-UP)
C9.3 (S/N: CS91-UP; D9N1-UP)
Landfill Compactor
826K (S/N: 2321-UP; 2L31-UP; 2T61-UP)
836K (S/N: TWZ1-UP)
Material Handler
MH3295 (S/N: PA91-UP)
Mobile Hydraulic Power Unit
336FMHPU (S/N: B341-UP; B351-UP)
374F MHPU (S/N: DP41-UP)
390F MHPU (S/N: B371-UP)
Motor Grader
12M Series 3 (S/N: N9B1-UP; N9F384-UP; N9P130-UP; N9R1-UP)
140M Series 3 (S/N: N9D486-UP; N9G1-UP; N9J326-UP; N9M1-UP)
160M Series 3 (S/N: N9E110-UP; N9K127-UP; N9L118-UP; N9T1-UP)
16M Series 3 (S/N: N9Y1-UP)
18M Series 3 (S/N: N9A1-UP)
OEM Excavator Based Specialty Solution
390F OEM (S/N: PT71-UP)
Off-Highway Truck/Tractor
770G (S/N: RMA1-UP; KDH1-UP)
772G (S/N: KEX1-UP)
Pipelayer
PL72 (S/N: P721-UP)
Reclaimer Mixer
RM500B (S/N: MB91-UP)
Soil Compactor
825K (S/N: 2331-UP; 2L91-UP; 2T91-UP)
Track-Type Tractor
D6T (S/N: RAD1-UP; MEL1-UP; WRN1-UP; KMR483-UP; WES1-UP; SGT1-UP; TMY1-UP; HTZ1-UP)
D7E (S/N: HKA1-UP; SSH1-UP)
D8T (S/N: FMC1-UP)
Wheel Dozer
824K (S/N: 2T21-UP; 2L41-UP; 2341-UP)
834K (S/N: TWY1-UP)
Wheel Loader
966M (S/N: DYC1-UP; KJP1-UP)
966M Series XE (S/N: P6C1-UP)
972M (S/N: A8P592-UP; JPR1-UP)
972M Series XE (S/N: EDW1-UP)
980K (S/N: W7K1-UP)
980M (S/N: KRS944-UP; N8T1-UP)
982M (S/N: F9A1-UP; K1Y1-UP)
988K (S/N: TWX1-UP)
Wheel Tractor-Scraper
621K (S/N: WTA1-UP; WTE1-UP)
623K (S/N: WTB1-UP)
627K (S/N: WTC1-UP)
637K (S/N: WTS1-UP)

The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.

Problem

Steel cable straps installed can cut through wiring and cause shorts to ground on temperature sensors.

Solution

Install plastic cable straps on the bracket assembly of the Clean Emissions Module (CEM), using the 3S-2093 Cable Straps on small clips and the 7K-1181 Cable Straps on all other locations on the CEM bracket. On any ties off the CEM bracket, install the 488-2652 Sleeve on any single wire bundles with the steel 290-1993 Cable Strap, and 334-9645 Sleeve for larger bundles of wires wrapped with the steel 290-1993 Cable Strap.

Note: Sleeves are installed for heat shielding and to prevent steel ties from rubbing through wiring.

Note: Parts required could vary per application to complete the repair.

The required parts are listed in Table 1.

Table 1
Qty  Part Number  Part Name 
15  3S-2093  Cable Strap 
15  7K-1181  Cable Strap 
290-1993  Cable Strap 
334-9645  Sleeve 
10  488-2652  Sleeve 

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