Exhaust Differential Temperature Is High
Use this procedure to troubleshoot a high exhaust temperature differential. Also, use this procedure if one of the following event codes is active or logged.
Show/hide table
J1939 Code and Description | CDL Code and Description | Comments |
---|---|---|
1318-0
Engine Exhaust Temperature Bank Imbalance : High - most severe (3) |
E2163 (3)
High Turbocharger Turbine Intake Differential Temperature |
There is a temperature differential greater than a threshold between the left and right cylinder banks. |
1318-15
Engine Exhaust Temperature Bank Imbalance : High - least severe (1) |
E2163 (1)
High Turbocharger Turbine Intake Differential Temperature |
There is a temperature differential greater than a threshold between the left and right cylinder banks. |
1318-16
Engine Exhaust Temperature Bank Imbalance : High - moderate severity (2) |
E2163 (2)
High Turbocharger Turbine Intake Differential Temperature |
There is a temperature differential greater than a threshold between the left and right cylinder banks. |
If the engine is shutdown due to an exhaust temperature differential is high event, the power to the engine Electronic Control Module (ECM) must be cycled to restart the engine.
- Codes
- Exhaust system
- Fuel injectors
- Turbocharger
- Valve train components
Show/hide table
Troubleshooting Test Steps | Values | Results |
---|---|---|
1. Check for Codes A. Connect Cat® Electronic Technician (ET) to the service tool connector. B. Look for active codes that are associated with the system for the event code. |
Codes |
Result: An associated code is active. Repair: Troubleshoot any associated codes before continuing with this test. Result: A code is active or logged. Proceed to Test Step 2. |
2. Inspect the Exhaust System A. Turn the keyswitch to OFF. B. Inspect the following exhaust components: - Lines - Hoses - Bellows - Clamps - Exhaust manifolds Note: Verify that all the bellows have the correct orientation. Ensure that the arrow on the bellows is pointing in the direction of the exhaust flow. |
Exhaust System |
Result: The exhaust system is OK. Proceed to Test Step 3. Result: The exhaust system is NOT OK. Repair: Repair or replace damaged exhaust components. If the problem is not resolved, proceed to Test Step 3. |
3. Test the Fuel Injector A. Connect Cat ET. B. Use Cat ET to perform the following fuel injector test: - "Injector Solenoid Test" - "Cylinder Cut-Out Test" |
Injector | Result: The tests were successful. Proceed to Test Step 4. Result: The tests were not successful. Repair: Diagnose the problem. Repair or replace damaged components. If the problem is not resolved, proceed to Test Step 4. |
4. Inspect the Turbochargers for Damage A. Turn the keyswitch to OFF. B. Inspect the following turbocharger components for damage: - Compressor wheel - Compressor housing - Turbine wheel - Turbine housing - Temperature sensor |
Turbocharger |
Result: The turbochargers are OK. Proceed to Test Step 5. Result: A damaged turbocharger or temperature sensor was detected. Repair: Replace the failed component. If the problem is not resolved, proceed to Test Step 5. |
5. Inspect the Valve Train Components A. Remove the valve mechanism cover and the camshaft covers. B. Check the following valve train components for damage: - Camshafts - Valve rotocoils - Valve springs - Camshaft followers - Rocker shafts - Bridges - Injectors D. Check for valves that do not move freely. Remove the cylinder head and inspect the valves. Refer to the Disassembly and Assembly manual for additional information. |
Valve Train |
Result: The valve train components are damaged. Repair: Repair or replace damaged valve train components. Verify that the repair eliminated the problem. |
If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
Caterpillar Information System:
C18 Generator Set Engines Exhaust Gas Valve (NRS) - Assemble
C18 Generator Set Engines Exhaust Gas Valve (NRS) - Disassemble
C18 Generator Set Engines Exhaust Gas Valve (NRS) - Remove and Install
C18 Generator Set Engines Solenoid Valve (Exhaust Balance) - Remove and Install
C18 Generator Set Engines Electronic Unit Injector Sleeve - Remove and Install
C18 Generator Set Engines Fuel Filter Base - Remove and Install
C18 Generator Set Engines Fuel Pressure Regulator - Remove and Install
C175 Tier 4 Final Engines for Off-Highway Trucks Aftertreatment Identification Module - Test
G3512 Generator Set Engine Oil and Filter - Change
793F and 797F Off-Highway Trucks Chassis Electronic Control System Diagnostic Code List
G3512 EPA Emergency and Non-Emergency Standby Generator Sets Engine Oil Level - Check
C18 Generator Set Engines Electric Starting Motor - Remove and Install
C18 Generator Set Engines Diesel Exhaust Fluid Pump - Remove and Install
793F and 797F Off-Highway Trucks Power Train Electronic Control System MID 081 - CID 0248 - FMI 09
793F and 797F Off-Highway Trucks Power Train Electronic Control System Diagnostic Code List
C175 Tier 4 Final Engines for Off-Highway Trucks Engine Shutdown Occurrence
C175 Tier 4 Final Engines for Off-Highway Trucks Intake Manifold Air Temperature Is High
3612 and 3616 Engines Piston and Connecting Rods - Remove - Hydraulic Tensioned Rod Bolts
C13, C15, and C18 Tier 4 Final Engines Diesel Exhaust Fluid Tank - Mounting
C13, C15, and C18 Tier 4 Final Engines Diesel Exhaust Fluid Pump
C9.3 Tier 4 Final Engines Flywheel Housing
C13, C15, and C18 Tier 4 Final Engines Exhaust Manifold
C9.3 Tier 4 Final Engines Water Pump
C13, C15, and C18 Tier 4 Final Engines Camshaft