C7 and C9 Industrial Engines Caterpillar


Diagnostic Trouble Codes

Usage:

C7 JRA

Cross-Reference Information for Diagnostic Codes

Table 1 is a list of the diagnostic codes for the engine. The diagnostic codes are cross-referenced with the appropriate procedure that can be used to troubleshoot the code.

Further explanations of diagnostic codes are explained after Table 1.

Table 1
Cross-Reference from CID-FMI Code on Cat Data Link to Troubleshooting Procedure 
Code and Description  Procedure 
1-5 Cylinder #1 Injector : Current Below Normal  Troubleshooting, "Injector Solenoid - Test" 
1-6 Cylinder #1 Injector : Current Above Normal  Troubleshooting, "Injector Solenoid - Test" 
2-5 Cylinder #2 Injector : Current Below Normal  Troubleshooting, "Injector Solenoid - Test" 
2-6 Cylinder #2 Injector : Current Above Normal  Troubleshooting, "Injector Solenoid - Test" 
3-5 Cylinder #3 Injector : Current Below Normal  Troubleshooting, "Injector Solenoid - Test" 
3-6 Cylinder #3 Injector : Current Above Normal  Troubleshooting, "Injector Solenoid - Test" 
4-5 Cylinder #4 Injector : Current Below Normal  Troubleshooting, "Injector Solenoid - Test" 
4-6 Cylinder #4 Injector : Current Above Normal  Troubleshooting, "Injector Solenoid - Test" 
5-5 Cylinder #5 Injector : Current Below Normal  Troubleshooting, "Injector Solenoid - Test" 
5-6 Cylinder #5 Injector : Current Above Normal  Troubleshooting, "Injector Solenoid - Test" 
6-5 Cylinder #6 Injector : Current Below Normal  Troubleshooting, "Injector Solenoid - Test" 
6-6 Cylinder #6 Injector : Current Above Normal  Troubleshooting, "Injector Solenoid - Test" 
41-3 8 Volt DC Supply : Voltage Above Normal  Troubleshooting, "Sensor Supply - Test" 
41-4 8 Volt DC Supply : Voltage Below Normal  Troubleshooting, "Sensor Supply - Test" 
42-5 Injector Actuation Valve : Current Below Normal  Troubleshooting, "Injection Actuation Pressure Control Valve - Test" 
42-6 Injector Actuation Valve : Current Above Normal  Troubleshooting, "Injection Actuation Pressure Control Valve - Test" 
91-8 Throttle Position Sensor : Abnormal Frequency, Pulse Width, or Period  Troubleshooting, "Speed Control - Test" 
94-3 Fuel Delivery Pressure Sensor : Voltage Above Normal  Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
94-4 Fuel Delivery Pressure Sensor : Voltage Below Normal  Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
100-3 Engine Oil Pressure Sensor : Voltage Above Normal  Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
100-4 Engine Oil Pressure Sensor : Voltage Below Normal  Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
100-10 Engine Oil Pressure Sensor : Abnormal Rate of Change  Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
110-3 Engine Coolant Temperature Sensor : Voltage Above Normal  Troubleshooting, "Sensor Signal (Analog, Passive) - Test" 
110-4 Engine Coolant Temperature Sensor : Voltage Below Normal  Troubleshooting, "Sensor Signal (Analog, Passive) - Test" 
164-3 Injector Actuation Pressure : Voltage Above Normal  Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
164-4 Injector Actuation Pressure : Voltage Below Normal  Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
164-11 Injector Actuation Pressure : Other Failure Mode  Troubleshooting, "Injection Actuation Pressure - Test" 
168-0 Electrical System Voltage : High  Troubleshooting, "Electrical Power Supply - Test" 
168-1 Electrical System Voltage : Low  Troubleshooting, "Electrical Power Supply - Test" 
168-2 Electrical System Voltage : Erratic, Intermittent, or Incorrect  Troubleshooting, "Electrical Power Supply - Test" 
172-3 Intake Manifold Air Temperature Sensor : Voltage Above Normal  Troubleshooting, "Sensor Signal (Analog, Passive) - Test" 
172-4 Intake Manifold Air Temperature Sensor : Voltage Below Normal  Troubleshooting, "Sensor Signal (Analog, Passive) - Test" 
190-8 Engine Speed Sensor : Abnormal Frequency, Pulse Width, or Period  Troubleshooting, "Speed/Timing - Test" 
253-2 Personality Module : Erratic, Intermittent, or Incorrect  Troubleshooting, "ECM Software - Install" 
261-11 Engine Timing Offset fault  Troubleshooting, "Timing - Calibrate" 
261-13 Engine Timing Calibration : Calibration Required  Troubleshooting, "Timing - Calibrate" 
262-3 5 Volt Sensor DC Power Supply : Voltage Above Normal  Troubleshooting, "Sensor Supply - Test" 
262-4 5 Volt Sensor DC Power Supply : Voltage Below Normal  Troubleshooting, "Sensor Supply - Test" 
267-3 Remote Shutdown Input : Voltage Above Normal  Troubleshooting, "Shutdown (Ground Level) - Test" 
267-4 Remote Shutdown Input : Voltage Below Normal  Troubleshooting, "Shutdown (Ground Level) - Test" 
268-2 Programmed Parameter Fault : Erratic, Intermittent, or Incorrect  Troubleshooting, "Configuration Parameters" 
269-3 Sensor Power Supply : Voltage Above Normal  Troubleshooting, "Sensor Supply - Test" 
269-4 Sensor Power Supply : Voltage Below Normal  Troubleshooting, "Sensor Supply - Test" 
274-3 Atmospheric Pressure Sensor : Voltage Above Normal  Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
274-4 Atmospheric Pressure Sensor : Voltage Below Normal  Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
291-5 Engine Cooling Fan Solenoid : Current Below Normal  Troubleshooting, "Cooling Fan Control - Test" 
291-6 Engine Cooling Fan Solenoid : Current Above Normal  Troubleshooting, "Cooling Fan Control - Test" 
296-9 Transmission Control : Abnormal Update Rate  Troubleshooting, "Cat Data Link - Test" 
297-9 All Wheel Drive Control : Abnormal Update Rate  Troubleshooting, "Cat Data Link - Test" 
342-8 Secondary Engine Speed Sensor : Abnormal Frequency, Pulse Width, or Period  Troubleshooting, "Speed/Timing - Test" 
549-2 Throttle Lock Switch : Erratic, Intermittent, or Incorrect  Troubleshooting, "Throttle Lock - Test" 
588-9 Monitoring System Display : Abnormal Update Rate  Troubleshooting, "Cat Data Link - Test" 
596-9 Implement Control : Abnormal Update Rate  Troubleshooting, "Cat Data Link - Test" 
617-5 Inlet Air Heater Relay : Current Below Normal  Troubleshooting, "Air Inlet Heater - Test" 
617-6 Inlet Air Heater Relay : Current Above Normal  Troubleshooting, "Air Inlet Heater - Test" 
1551-13 Engine Demand Fan System : Calibration Required  Troubleshooting, "Cooling Fan - Calibrate" 
1589-3 Turbocharger Inlet Air Pressure Sensor : Voltage Above Normal  Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
1589-4 Turbocharger Inlet Air Pressure Sensor : Voltage Below Normal  Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
1627-5 Fuel Pump Relay : Current Below Normal  Troubleshooting, "Fuel Transfer Pump - Test" 
1627-6 Fuel Pump Relay : Current Above Normal  Troubleshooting, "Fuel Transfer Pump - Test" 
1639-2 Machine Security System Module : Erratic, Intermittent, or Incorrect  Troubleshooting, "Cat Data Link - Test" 
1639-9 Machine Security System Module : Abnormal Update Rate  Troubleshooting, "Cat Data Link - Test" 
1785-3 Intake Manifold Pressure Sensor : Voltage Above Normal  Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
1785-4 Intake Manifold Pressure Sensor : Voltage Below Normal  Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
1785-10 Intake Manifold Pressure Sensor : Abnormal Rate of Change  Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
2417-5 Ether Injection Control Solenoid : Current Below Normal  Troubleshooting, "Starting Aid - Test" 
2417-6 Ether Injection Control Solenoid : Current Above Normal  Troubleshooting, "Starting Aid - Test" 
2770-3 Throttle Lock Resume/Decel Switch : Voltage Above Normal  Troubleshooting, "Throttle Lock - Test" 
2770-4 Throttle Lock Resume/Decel Switch : Voltage Below Normal  Troubleshooting, "Throttle Lock - Test" 
2771-3 Throttle Lock Set/Accel Switch : Voltage Above Normal  Troubleshooting, "Throttle Lock - Test" 
2771-4 Throttle Lock Set/Accel Switch : Voltage Below Normal  Troubleshooting, "Throttle Lock - Test" 

Diagnostic Codes

Diagnostic codes alert the operator that a problem in the electronic system has been detected. Diagnostic codes are also used by the service technician to identify the nature of the problem. Caterpillar Electronic Technician (ET) is a software program that is designed to run on a personal computer. The software can be used by the service technician in order to view the diagnostic code information for an ECM. Diagnostic codes may consist of the component identifier (CID), and the failure mode identifier (FMI).

Component Identifier (CID) - The CID indicates the component that generated the code. For example, the CID number 1 identifies the fuel injector for the number one cylinder.

Failure Mode Identifier (FMI) - The FMI indicates the type of failure.

Refer to Table 1 for a complete list of the diagnostic codes and the appropriate troubleshooting procedure.

Note: Do not confuse diagnostic codes with event codes. Event codes alert the operator that an abnormal operating condition such as low oil pressure or high coolant temperature has been detected. If an event code is active, refer to Troubleshooting, "Event Codes".

Illustration 1 is an example of the operating range of a sensor.



Illustration 1g01365757
Example of the typical operating range of a sensor
(1) This area represents the normal operating range of the engine parameter.
(2) In these areas, the engine is operating in an unsafe operating range of the monitored parameter. An event code will be generated for the monitored parameter. The sensor circuit does not have an electronic problem. Refer to Troubleshooting, "Event Codes" for additional information on event codes.
(3) In these areas, the signal from the sensor is outside of the operating range of the sensor. The sensor circuit has an electronic problem. A diagnostic code will be generated for the sensor circuit.

Active Diagnostic Codes

An active diagnostic code represents a problem with the electronic control system. Correct the problem as soon as possible.

When the engine's ECM generates an active diagnostic code, the "Active Alarm" indicator ("Engine Control Alarm Status" on Cat ET) is activated in order to alert the operator. If the condition that generated the code is momentary, the message disappears from the list of active diagnostic codes. The diagnostic code becomes logged.

Logged Diagnostic Codes

When the ECM generates a diagnostic code, the ECM logs the code in permanent memory. The ECM has an internal diagnostic clock. Each ECM will record the following information when a code is generated:

  • The hour of the first occurrence of the code

  • The hour of the last occurrence of the code

  • The number of occurrences of the code

This information is a valuable indicator for troubleshooting intermittent problems.

A code is cleared from memory when one of the following conditions occur:

  • The service technician manually clears the code.

  • The code does not recur for 100 hours.

  • A new code is logged and there are already ten codes in memory. In this case, the oldest code is cleared.

Some diagnostic codes may be easily triggered. Some diagnostic codes may log occurrences that did not result in complaints. The most likely cause of an intermittent problem is a faulty connection or damaged wiring. The next likely cause is a component failure. The least likely cause is the failure of an electronic module. Diagnostic codes that are logged repeatedly may indicate a problem that needs special investigation.

Note: Always clear logged diagnostic codes after investigating and correcting the problem which generated the code.

Caterpillar Information System:

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