Engine Speed May Elevate Unexpectedly on Certain Commercial Engines{1920} Caterpillar


Engine Speed May Elevate Unexpectedly on Certain Commercial Engines{1920}

Usage:

C18 BDN
Electric Power Generation:
C13 (S/N: X3M1-UP)
C15 (S/N: LWR1-UP)
Engine:
C13 (S/N: KWJ1-UP)
C15 (S/N: LDN1-UP)
C18 (S/N: BDN1-UP)
Generator Set:
C15 (S/N: T4A1-UP; X5M1-UP)
Industrial Engine:
C9.3 (S/N: C9N1-UP; D9N1-UP)

Introduction

The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.

Problem

The engines outlined in this publication contain a strategy which will elevate engine speed in certain conditions. This elevated idle keeps ice from building in the intake manifold. If the charge air cooler outlet temperature remains below −18° C (−0.5° F) for 3 hours, the strategy will engage and the engine speed will be elevate to 1600 rpm. The engine will run at this speed for 20 minutes. After 20 minutes the engine speed will be reduce back to low idle speed.

Note: Running at higher engine speeds promotes more NOx Reduction System (NRS) gas flow causing any ice accumulation to thaw.

On the current Industrial Engine software, the elevated idle strategy can engage regardless of whether pin 46 is grounded on the "J1" ECM connector. This event can lead to an unexpected increase in engine speed.

Solution

Operators should be aware that if the engine is operating in a cold environment, the engine speed may elevate to 1600 rpm. This elevated engine speed can affect operation.

A permanent solution from Caterpillar will be available in the next engine software release. The next software will be released by 31March 2015.

A new engine software release will correct this functionality to allow the engine speed to elevate only if pin 46 is grounded.

Until the new software is available, Caterpillar makes the following recommendations when operating in an environment where the charge air cooler outlet temperature may see sustained operation below −18° C (−0.5° F):

  • Cover the ATAAC to achieve a charge air cooler outlet temperature greater than −18° C (−0.5° F)

  • If extended idling is not needed, shut the engine down when operating in extreme cold temperatures

If you have further questions, consult your Application and Installation engineer.

Caterpillar Information System:

XQC1200 Power Module Engine Air Cleaner Service Indicator - Inspect
464-0265 Lifting Bracket Assembly{0374, 0599, 0629, 0632, 0700, 0708, 1353} 464-0265 Lifting Bracket Assembly{0374, 0599, 0629, 0632, 0700, 0708, 1353}
C13 Industrial Engine Fumes Disposal Filter Element - Replace - If Equipped
C13 Generator Set Engine Nitrogen Oxide Sensor - Remove and Install
XQ400 Power Module Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
C3.4B Engines Idle Validation - Test
Caterpillar Communication Regarding REACH Article 33{0374, 7000} Caterpillar Communication Regarding REACH Article 33{0374, 7000}
C7.1 Engines Engine Overspeeds
C7.1 Engines Engine Misfires, Runs Rough or Is Unstable
C11 and C13 Engines Crankshaft Rear Seal - Install
C11 and C13 Engines Crankshaft Rear Seal - Remove
C13 Industrial Engine Air Control Valve - Remove and Install
2014/12/12 An Improved Wiring Harness Is Used on Certain G3600 Engines {1408}
2014/12/19 New Tube Assemblies Are Used on Certain G3600 Engines {1070, 1350}
Caterpillar Petroleum Well Service Transmission Installation Appraisal Procedures{1400, 3030} Caterpillar Petroleum Well Service Transmission Installation Appraisal Procedures{1400, 3030}
C7.1 Engines Engine Shutdown Occurrence
XQ375 and XQ425 Rental Generator Sets Plate Locations and Film Locations
C3.4B Engines Indicator Lamp - Test
XQ375 and XQ425 Rental Generator Sets Product Lifting
C13 Generator Set Engine Atmospheric Pressure Sensor - Remove and Install
2014/12/19 New Differential Pressure Lines Routing Is Used For All C9.3 to C18 Tier 4 Interim Industrial Engines {108D}
C13 Generator Set Engine Camshaft Position Sensor - Remove and Install
C13 Generator Set Engine Crankshaft Position Sensor - Remove and Install
C7 Marine Engine Maintenance Interval Schedule - High Performance
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.